Methods for attaching a wick plug to a wick
A method of attaching a wick plug to an annular wick with the annular wick defining an outside diameter. The method includes positioning the wick plug at least partially within the annular wick; placing a clamp over the outside diameter of the annular wick; and heating the clamp, the annular wick, and the wick plug to a temperature sufficient to thermally expand the wick plug and the annular wick to exert a compressive force onto the wick plug and the annular wick by the clamp to compress the wick plug and the annular wick together.
1 . A method of attaching a wick plug to an annular wick, the annular wick defining an outside diameter, the method comprising:
positioning the wick plug at least partially within the annular wick;
placing a clamp over the outside diameter of the annular wick; and
heating the clamp, the annular wick, and the wick plug to a temperature sufficient to thermally expand the wick plug and the annular wick to exert a compressive force onto the wick plug and the annular wick by the clamp to compress the wick plug and the annular wick together, wherein the clamp comprises a first clamp portion and a second clamp portion, and wherein placing the clamp over the outside diameter of the annular wick comprises positioning the first clamp portion and the second clamp portion around the outside diameter of the annular wick and attaching the first clamp portion and the second clamp portion to each other.
2 . The method of claim 1 , wherein attaching the first clamp portion and the second clamp portion to each other comprises sliding the first clamp portion and the second clamp portion relative to each other along a longitudinal axis of the annular wick.
3 . The method of claim 2 , wherein the first clamp portion comprises a dovetail protrusion and the second clamp portion comprises a dovetail slot that corresponds to the dovetail protrusion, and wherein sliding the first clamp portion and the second clamp portion relative to each other comprises receiving the dovetail protrusion in the dovetail slot.
4 . The method of claim 1 , further comprising placing the clamp, the annular wick, and the wick plug into a furnace to heat the clamp, the annular wick, and the wick plug to the temperature.
5 . The method of claim 4 , wherein the furnace is a vacuum furnace.
6 . The method of claim 1 , wherein the wick plug and the annular wick comprise a first material having a first coefficient of thermal expansion, and wherein the clamp comprises a second material having a second coefficient of thermal expansion that is less than the first coefficient of thermal expansion.
7 . The method of claim 1 , wherein the annular wick comprises a first compressive yield strength and the wick plug comprises a second compressive yield strength, and wherein the compressive force exerted onto the wick plug and the annular wick is equal to or greater than the lesser of the first compressive yield strength or the second compressive yield strength.
8 . The method of claim 1 , wherein attaching the first clamp portion and the second clamp portion to each other comprises mechanically fastening the first clamp portion and the second clamp portion to each other.
9 . A method of attaching a wick plug to an annular wick, the annular wick defining an outside diameter, the method comprising:
positioning the wick plug at least partially within the annular wick;
placing a clamp over the outside diameter of the annular wick; and
heating the clamp, the annular wick, and the wick plug to thermally expand the wick plug and the annular wick at a greater rate than the clamp such that the clamp exerts a compressive force onto the wick plug and the annular wick to compress the wick plug and the annular wick together, wherein the clamp comprises a first clamp portion and a second clamp portion, and wherein placing the clamp over the outside diameter of the annular wick comprises positioning the first clamp portion and the second clamp portion around the outside diameter of the annular wick and attaching the first clamp portion and the second clamp portion to each other.
10 . The method of claim 9 , wherein attaching the first clamp portion and the second clamp portion to each other comprises sliding the first clamp portion and the second clamp portion relative to each other along a longitudinal axis of the annular wick.
11 . The method of claim 10 , wherein the first clamp portion comprises a dovetail protrusion and the second clamp portion comprises a dovetail slot that corresponds to the dovetail protrusion, and wherein sliding the first clamp portion and the second clamp portion relative to each other comprises receiving the dovetail protrusion in the dovetail slot.
12 . The method of claim 9 , further comprising placing the clamp, the annular wick, and the wick plug into a furnace to heat the clamp, the annular wick, and the wick plug to a temperature sufficient to thermally expand the wick plug and the annular wick at a greater rate than the clamp.
13 . The method of claim 12 , wherein the furnace is a vacuum furnace.
14 . The method of claim 9 , wherein the wick plug and the annular wick comprise a first material having a first coefficient of thermal expansion, and wherein the clamp comprises a second material having a second coefficient of thermal expansion that is less than the first coefficient of thermal expansion.
15 . The method of claim 9 , wherein the annular wick comprises a first compressive yield strength and the wick plug comprises a second compressive yield strength, and wherein the compressive force exerted onto the wick plug and the annular wick is equal to or greater than the lesser of the first compressive yield strength or the second compressive yield strength.
16 . The method of claim 9 , wherein attaching the first clamp portion and the second clamp portion to each other comprises mechanically fastening the first clamp portion and the second clamp portion to each other.