Power generation process utilizing fuel, liquid air and/or oxygen with zero CO
A system that integrates a power production system and an energy storage system represented by gas liquefaction systems is provided.
1 . A process for producing power and liquefying a gas, the process comprising:
1) producing, in a combustor, by combusting a fuel at a pressure higher than atmospheric pressure and in an atmosphere of CO 2 and O 2 , an exhaust gas comprising water vapor and CO 2 ,
2) expanding said exhaust gas in a first turbine generating power production, thus obtaining an expanded exhaust gas,
3) cooling the expanded exhaust gas in a waste heat recovery unit (WHRU), inside the WHRU, by virtue of heat exchange with a first working fluid is liquid air or oxygen-depleted air which is heated, thus obtaining a partial condensation flow of the water vapor,
4) separating, in a first separator, the condensed water vapor and a partially dehydrated exhaust gas,
5) compressing said partially dehydrated exhaust gas in a first compressor, thus obtaining a compressed exhaust gas,
6) separating a first portion of said compressed exhaust gas and further compressing it in a second compressor, thus obtaining a flow of further compressed exhaust gas,
7) returning the flow of further compressed exhaust gas to said combustor,
8) cooling a second portion of said compressed exhaust gas in a first exchanger, thus obtaining a second cooled portion,
9) separating, in a second separator, a flow of condensed water vapor and a further dehydrated exhaust gas,
10) further dehydrating said further dehydrated exhaust gas, thus obtaining an even further dehydrated exhaust gas, and
11) liquefying the CO 2 contained in said even further dehydrated exhaust gas which comprises a heat exchange between said even further dehydrated exhaust gas and a flow of a second working fluid in a liquefaction unit, thus obtaining a flow mainly composed of liquid CO 2 and a flow of the second partially heated working fluid,
wherein said first working fluid is produced by air liquefaction or air separation,
wherein said second working fluid is liquid oxygen optionally produced by air liquefaction or air separation, and
wherein the flow of the second partially heated working fluid is used in step 3) in a further step of heat exchange with the expanded exhaust gas, thus obtaining a further heated flow of said second working fluid.
2 . The process of claim 1 , wherein, during step 2), the power generated is converted into electrical energy and/or mechanical energy.
3 . The process of claim 1 , wherein, during step 3), the cooling is obtained by one or a plurality of successive heat exchange steps with said first working fluid.
4 . The process of claim 3 , wherein, after each heat exchange step, said first working fluid is expanded during a respective expansion step.
5 . The process of claim 3 , wherein each of the heat exchange steps occurs with said first working fluid in unexpanded form or, for the plurality of successive heating steps, in a respective expanded form after each successive heating steps of the plurality of successive heating steps.
6 . The process of claim 1 , wherein step 3) comprises:
a first heat exchange 3a), between said expanded exhaust gas and a heated, expanded flow of said first working fluid, thus obtaining a partially cooled expanded exhaust gas and a first further heated and further expanded working fluid, and
a second heat exchange 3b) between said partially cooled expanded exhaust gas and a not-expanded flow of said first working fluid.
7 . The process of claim 1 , wherein said heat exchange of step 11) is a direct heat exchange.
8 . The process of claim 1 , wherein said heat exchange of step 11) is an indirect heat exchange by a refrigerant vector fluid.
9 . The process of claim 1 , wherein said further heated flow of said second working fluid is sent to the combustor of step 1).
10 . The process of claim 1 , wherein step 8) comprises heat exchange between said second portion of the compressed exhaust gas and a flow of a third working fluid, thus obtaining a heated flow of said third working fluid.
11 . The process of claim 10 , wherein, after step 8), the heated flow of the third working fluid is employed in a further cooling step of the expanded exhaust gas, thus obtaining a further heated flow of the third working fluid, which is then expanded in a fourth expander, thus obtaining a heated and expanded flow of the third working fluid.
12 . The process of claim 11 , wherein said heated and expanded flow of the third working fluid is circulated at the bottom of a first distillation column.
13 . The process of claim 12 , wherein a portion of the flow of the third working fluid is recirculated to the first distillation column.
14 . The process of claim 10 , wherein said third working fluid is liquid air, optionally produced by air liquefaction or air separation.
15 . The process of claim 12 , wherein a bottom flow, circulated to a second distillation column, and a head flow, sent to a reboiler of said second distillation column, are obtained from said first distillation column.
16 . The process of claim 15 , wherein from a head of said second distillation column there is obtained a head flow, which is subjected to a heat exchange in a fourth heat exchanger, and a bottom flow, sent to said reboiler.
17 . The process of claim 16 , wherein a liquid oxygen flow is obtained from the bottom of said reboiler, and a partially condensed flow is obtained from the head, which is sent to a fifth separator S 5 .
18 . The process of claim 17 , wherein a gaseous phase is separated from a head of said fifth separator, which is then compressed in a fifth compressor, thus obtaining a compressed head flow, and, from the bottom of said fifth separator, there are obtained a first portion of separated liquid, which is pumped, thus obtaining a pumped flow which is sent to a head of the first distillation column, and a second portion of the separated liquid which is sent to the second distillation column, after being cooled in the fourth exchanger by heat exchange with the head flow exiting the second distillation column and laminated by a valve.
19 . The process of claim 16 , wherein a flow is obtained from heat exchange in the fourth exchanger, which is then compressed in a sixth compressor, thus obtaining a high pressure flow.
20 . The process of claim 19 , wherein said high pressure flow and said compressed head flow are combined, thus obtaining a not-expanded flow of the first working fluid.