Layered radiator for efficient heat rejection
View Patent ↗A radiator assembly having a plurality of thermally conductive layers arranged in a stack of layers and a heat transfer clamping bracket operably coupled to a first end of the layers of the stack, the clamping bracket being configured to deliver heat from a heat source to the layers. Each stack of layers has a tapered overall shape in cross section due to sequentially shorter lengths of the thermally conductive layers exposing a second end of each layer to a surrounding environment for heat rejection, a total thickness of the stack diminishing with distance away from said heat transfer clamping bracket.
1 . A radiator comprising:
at least two thermally conductive layers arranged in a stack of layers; and
a heat transfer clamping bracket operably coupled to a first end of the layers of the stack and configured to deliver heat from a heat source to said layers, wherein
the stack of layers has a tapered overall shape in cross section due to sequentially shorter lengths of the thermally conductive layers exposing a second end of each layer to a surrounding environment for heat rejection, a total thickness of the stack diminishing with distance away from said heat transfer clamping bracket, and
the stack of layers includes a number of the thermally conductive layers arranged on respective sides of one or more central layers, in a mutually tapered cross section such that a length of the one or more central layers of the thermally conductive layers is longer, from the first end of the one or more central layers to the second end of the one or more central layers, than a length of adjacent layers, of the thermally conductive layers arranged on respective sides of the one or more central layers.
2 . The radiator according to claim 1 , wherein the thermally conductive layers arranged on respective sides of the central layer include at least one pair of thermally conductive layers arranged symmetrically about the one or more central layers and having a common length with each other.
3 . The radiator according to claim 1 , further comprising a heat-emission layer wherein the heat-emission layer has an exposed surface with an emissivity of at least 0.7.
4 . The radiator according to claim 3 , further comprising an adhesive layer arranged to bond said each thermally conductive layer to the heat-emission layer.
5 . The radiator according to claim 1 , further comprising one or more layer-securing units configured to mechanically fix each of the thermally conductive layers in place, said layer-securing units being disposed in or on the stack at one or more distances away from the heat transfer clamping bracket.
6 . The radiator according to claim 1 , wherein at least one of said thermally conductive layers includes a pyrolytic graphite sheet.
7 . The radiator according to claim 1 , wherein the radiator includes at least two instances of the stack of layers, each stack instance being thermally coupled to the heat transfer clamping bracket at the first end of the respective stack.
8 . The radiator according to claim 1 , further comprising one or more supporting brackets coupled at a first end thereof to the heat transfer clamping bracket and arranged along a length of the stack of thermally conductive layers, the one or more structurally supporting brackets supporting the stack of thermally conductive layers in a predetermined orientation.
9 . A radiator comprising:
at least two thermally conductive layers arranged in at least first and second stacks of layers; and
a heat transfer clamping bracket operably coupled to a first end of the layers of the stack and configured to deliver heat from a heat source to said layers, the heat transfer clamping bracket having a heat source receiving portion configured to thermally couple with a heat source, the heat transfer clamping bracket being configured to clamp said layers together proximal to said heat source, wherein
the stack of layers has a tapered overall shape in cross section due to sequentially shorter lengths of the thermally conductive layers exposing a second end of each layer to a surrounding environment for heat rejection, a total thickness of the stack diminishing with distance away from said heat transfer clamping bracket, and
each of the first and second stacks of layers is thermally coupled to the heat transfer clamping bracket at respective first ends of the first and second stacks of layers, the first stack of layers being oriented from the heat transfer clamping bracket in a first direction and the second stack of layers being oriented from the heat transfer clamping bracket in a second direction different from the first direction.
10 . The radiator according to claim 9 , further including, on at least a portion of a surface of each thermally conductive layer, a heat-emission layer wherein the heat-emission layer has an exposed surface with an emissivity of at least 0.7.
11 . The radiator according to claim 10 , further comprising an adhesive layer arranged to bond said each thermally conductive layer to said heat-emission layer.
12 . The radiator according to claim 9 , further comprising one or more layer-securing units configured to mechanically fix each of the thermally conductive layers in place, said layer-securing units being disposed in or on the stack at one or more distances away from the heat transfer clamping bracket.
13 . The radiator according to claim 9 , further comprising one or more layer-securing units configured to mechanically fix said thermally conductive layers to each other, said one or more layer-securing units being disposed in or on the stack at one or more distances away from said heat transfer clamping bracket, wherein each layer-securing unit attaches to the heat transfer clamping bracket that clamps said thermally conductive layers.
14 . The radiator according to claim 9 , wherein at least a portion of the heat transfer clamping bracket is composed of aluminum.
15 . The radiator according to claim 9 , wherein the heat transfer clamping bracket is formed at least in part from a resiliently compliant material and positioned to apply force against the stack of thermally conductive layers, the force corresponding to an amount of compliance of the resiliently compliant material against the stack of conductive layers.
16 . The radiator according to claim 9 , wherein at least one of said thermally conductive layers includes a pyrolytic graphite sheet.
17 . The radiator according to claim 9 , wherein the at least first and second stacks of layers and the heat transfer clamping bracket are arranged substantially in a common plane.
18 . The radiator according to claim 9 , wherein at least one of said thermally conductive layers is composed of aluminum.
19 . The radiator according to claim 9 , wherein the thermally conductive layers are disposed having a distance less than 400 μm between adjacent thermally conductive layers.
20 . A radiator comprising:
at least two thermally conductive layers arranged in a stack of layers; and
a heat transfer clamping bracket operably coupled to a first end of the layers of the stack and configured to deliver heat from a heat source to said layers, the heat transfer clamping bracket having a heat source receiving portion configured to thermally couple with a heat source, the heat transfer clamping bracket being configured to clamp said layers together proximal to said heat source, wherein
the stack of layers has a tapered overall shape in cross section due to sequentially shorter lengths of the thermally conductive layers exposing a second end of each layer to a surrounding environment for heat rejection, a total thickness of the stack diminishing with distance away from said heat transfer clamping bracket, and
the stack of layers includes a number of the thermally conductive layers arranged on respective sides of one or more central layers, in a mutually tapered cross section such that a length of the one or more central layers of the thermally conductive layers is longer, from the first end of the one or more central layers to the second end of the one or more central layers, than a length of adjacent layers, of the thermally conductive layers arranged on respective sides of the one or more central layers.
21 . The radiator according to claim 20 , wherein the thermally conductive layers arranged on respective sides of the central layer include at least one pair of thermally conductive layers arranged symmetrically about the one or more central layers and having a common length with each other.