IP Library Granted Patent US 12,615,482
Granted Patent B2
US 12,615,482 · App. 18/361,691 · Granted Apr 28, 2026

Ear-worn hearing device with physiological or activity sensor

Inventors: Johannes Kreuzer (Munich, DE); David Biegger (Munich, DE); Leo Lorenz (Taufkirchen, DE); Christopher Monti (Elgin, IL); Charles King (Oak Park, IL)
Assignee: KNOWLES ELECTRONICS, LLC
H04R25/60H04R25/652H04R2225/025
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Quick Facts
Patent No.
US 12,615,482
App. No.
18/361,691
Granted
Apr 28, 2026
Kind
B2
Abstract

An ear-worn hearing device is disclosed and includes a body portion with a sound-producing transducer acoustically coupled to a sound passage of a nozzle. a resilient portion protrudes from a side of the body portion and includes a physiological or activity sensor coupled to a flexible portion of a flex harness. The resilient portion at least partially covers a portion of the flex harness without impeding operation of the sensor, wherein the flexible portion and the sensor are flexible toward and away from the body portion upon depression and release of the resilient portion.

Claims (27)

1 . An ear-worn hearing device comprising:

a body portion comprising a sound-producing transducer acoustically coupled to a sound passage of a nozzle; and

a resilient portion protruding from a side of the body portion and comprising a physiological or activity sensor coupled to a flexible portion of a flex harness, the resilient portion at least partially covering a portion of the flex harness without impeding operation of the sensor,

wherein the flexible portion and the sensor are flexible toward and away from the body portion upon depression and release of the resilient portion.

2 . The hearing device of claim 1 , the flexible portion configured to extend from the body portion and into the resilient portion, wherein the flex harness has no bend-angle less than 85 degrees.

3 . The hearing device of claim 1 , the resilient portion comprising an aperture or window aligned with the sensor, wherein the sensor can detect or transmit signals through the aperture or window.

4 . The hearing device of claim 3 , the resilient portion comprising a hollow convex portion, the flexible portion of the flex harness disposed within the hollow convex portion, wherein deformation of the hollow convex portion flexes the sensor and the flexible portion of the flex harness.

5 . The hearing device of claim 4 , the hollow convex portion comprising a vent, wherein the vent increases compliance of the resilient portion.

6 . The hearing device of claim 3 , the resilient portion comprising a solid convex portion, the flexible portion of the flex harness embedded within the solid convex portion, wherein deformation of the solid convex portion flexes the sensor and the flexible portion of the flex harness.

7 . The hearing device of claim 1 , the body portion further comprising an electrical interface, the flex harness electrically connected to the electrical interface and mechanically fastened to the body portion.

8 . The hearing device of claim 7 , the body portion further comprising a housing within which the sound-producing transducer is contained, a portion of the flex harness within the housing configured with portions adjacent at least two different surfaces of the sound-producing transducer.

9 . The hearing device of claim 8 , the sound-producing transducer comprising a sound port on a surface of the transducer, a portion of the flex harness disposed on the surface of the transducer and comprising an opening aligned with the sound port, wherein the sound port is acoustically coupled to the sound passage.

10 . The hearing device of claim 8 , wherein the flex harness has no bend-angles less than 85 degrees between adjacent portions of the flex harness.

11 . The hearing device of claim 1 further comprising a resilient lobe replaceably assembled to the body portion, wherein the resilient lobe biases the resilient portion toward ear canal tissue when the hearing device is at least partially inserted into a users' ear canal.

12 . The hearing device of claim 1 further comprising a cable assembly coupled to the body portion and comprising a conductor electrically connected to the sound-producing transducer.

13 . The hearing device of claim 12 , the cable assembly further comprising a shape-retaining conductor conduit, wherein the cable assembly biases the resilient portion toward ear canal tissue when the hearing device is at least partially inserted into a user's ear canal.

14 . The hearing device of claim 1 , further comprising an ear-tip coupled to the nozzle, wherein the ear-tip is configured for at least partial insertion into a user's ear canal.

15 . An ear-worn hearing device comprising:

a body portion comprising a sound-producing transducer acoustically coupled to a sound passage of a nozzle;

a flex harness comprising a flexible portion protruding from the body portion, portions of the flex harness configured adjacent at least two different surfaces of the sound-producing transducer;

a physiological or activity sensor coupled to the flexible portion of a flex harness; and

a resilient portion protruding from a side of the body portion, the resilient portion at least partially covering the flexible portion of the flex harness without obstructing the sensor,

wherein the flexible portion and the sensor are flexible toward and away from the body portion upon depression and release of the resilient portion.

16 . The hearing device of claim 15 , wherein the flex harness has no bend-angles less than 85 degrees between adjacent portions of the flex harness.

17 . The hearing device of claim 15 , the sound-producing transducer comprising a sound port on a surface of the transducer, a portion of the flex harness disposed on the surface of the transducer and comprising an opening aligned with the sound port, wherein the sound port is acoustically coupled to the sound passage.

18 . The hearing device of claim 15 , portions of the flex harness configured adjacent at least three different surfaces of the sound-producing transducer, wherein the flex harness is fastened to the sound-producing transducer.

19 . The hearing device of claim 15 , the body portion further comprising a housing in which the sound-producing transducer is at least partially contained, a portion of flex harness located between the housing and the sound-producing transducer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2023
From: KREUZER, JOHANNES; BIEGGER, DAVID; LORENZ, LEO; MONTI, CHRISTOPHER; KING, CHARLES
To: KNOWLES ELECTRONICS, LLC
Reel/Frame 064680/0840 →
Continuity (2)
Provisional Application 63507676 · Jun 12, 2023
Related Publication 20240414487A1 · Dec 12, 2024
References Cited (6)
US 11463828B2 · Badillo · 2022 [cited by examiner]
US 20170214994A1 · Gadonniex et al. · 2017 [cited by applicant]
US 20200213787A1 · Houcek · 2020 [cited by examiner]
US 20200319752A1 · King et al. · 2020 [cited by applicant]
US 20240148326A1 · Monti · 2024 [cited by examiner]
Monti et al., U.S. Appl. No. 17/981,800, entitled, “Ear-Worn Hearing Device With Physiological Sensor”, 22 pages, filed Nov. 7, 2022. [cited by applicant]