Multicomponent connector
The present disclosure provides multicomponent connector assemblies and methods of forming such assemblies. For example, a multicomponent connector assembly includes a multicomponent connector having first and support members and also includes a plurality of components disposed between the first and second support members. At least one of the plurality of components may be a heat sink component configured to conduct heat from a first area to a second area. Additionally, or alternatively, the plurality of components may include a capacitor, a resistor, a varistor, an inductor, or the like. In at least some connectors, a plurality of slots are defined, and at least one component is disposed between the first and support members in a respective one slot of the plurality of slots.
1 . A multicomponent connector assembly, comprising:
a multicomponent connector comprising:
a first support member, and
a second support member spaced apart from the first support member along a lateral direction; and
a plurality of components disposed between the first support member and the second support member of the multicomponent connector, at least one of the first support member or the second support member including a plurality of ribs defining a plurality of slots, each slot of the plurality slots configured to receive a respective one component of the plurality of components,
wherein the plurality of components includes a first heat sink component and a second heat sink component each having a body that includes a thermally conductive material that is electrically non-conductive such that the respective heat sink component is configured to conduct heat from a first area to a second area,
wherein the multicomponent connector comprises a first end spaced apart from a second end along a longitudinal direction perpendicular to the lateral direction, the first heat sink component disposed in the multicomponent connector at the first end and the second heat sink component disposed in the multicomponent connector at the second end, and
wherein at least one of a capacitor, a resistor, a varistor, or an inductor is disposed in the multicomponent connector between the first heat sink component and the second heat sink component.
2 . The multicomponent connector assembly of claim 1 , wherein the first support member includes a first flange configured to mount the multicomponent connector to a mounting surface.
3 . The multicomponent connector assembly of claim 2 , wherein the second support member includes a second flange configured to mount the multicomponent connector to a mounting surface.
4 . The multicomponent connector assembly of claim 1 , wherein the heat sink component includes a heat source terminal and a heat sink terminal, and wherein the heat source terminal is in contact with the first area and the heat sink terminal is in contact with the second area.
5 . The multicomponent connector assembly of claim 1 , wherein the plurality of components includes at least one of a capacitor, a resistor, a varistor, or an inductor.
6 . The multicomponent connector assembly of claim 1 , wherein the plurality of components includes at least two components connected in parallel.
7 . The multicomponent connector assembly of claim 1 , wherein a first retainer member extends from the first support member to the second support member.
8 . The multicomponent connector assembly of claim 7 , wherein the first retainer member extends from the first support member to the second support member at a first end of the multicomponent connector, and wherein a second retainer member extends from the first support member to the second support member at a second end of the multicomponent connector, the second end opposite the first end along a longitudinal direction.
9 . The multicomponent connector assembly of claim 1 , wherein at least one cross-member extends from the first support member to the second support member.
10 . The multicomponent connector assembly of claim 1 , wherein the multicomponent connector further comprises at least one fastener for securing the multicomponent connector to a mounting surface.
11 . The multicomponent connector assembly of claim 10 , wherein the first support member defines a first opening, wherein the at least one fastener includes a first fastener, and wherein the first fastener extends through the first opening to secure the multicomponent connector to the mounting surface.
12 . The multicomponent connector assembly of claim 11 , wherein the second support member defines a second opening, wherein the at least one fastener includes a second fastener, and wherein the second fastener extends through the second opening to secure the multicomponent connector to the mounting surface.
13 . The multicomponent connector assembly of claim 1 , wherein a space is defined between at least two adjacent components of the plurality of components.
14 . The multicomponent connector assembly of claim 13 , wherein the space has a length approximately equal to a length of a component of the plurality of components.
15 . The multicomponent connector assembly of claim 13 , wherein the space has a length that is less than a length of a component of the plurality of components.
16 . The multicomponent connector assembly of claim 13 , wherein the space is at least one slot of the plurality of slots.
17 . The multicomponent connector assembly of claim 1 , wherein the plurality of components further comprises a third heat sink component, and wherein the third heat sink component is disposed approximately midway between the first heat sink component and the second heat sink component.
18 . The multicomponent connector assembly of claim 17 , wherein at least one of the capacitor, the resistor, the varistor, or the inductor is disposed in the multicomponent connector between the first heat sink component and the third heat sink component.
19 . The multicomponent connector assembly of claim 18 , wherein at least one of the capacitor, the resistor, the varistor, or the inductor is disposed in the multicomponent connector between the third heat sink component and the second heat sink component.
20 . A multicomponent connector assembly, comprising:
a multicomponent connector comprising:
a first support member,
a second support member spaced apart from the first support member along a lateral direction, and
a plurality of ribs defining a plurality of slots; and
at least one component disposed between the first support member and the second support member of the multicomponent connector, the at least one component disposed in a respective one slot of the plurality of slots,
wherein the at least one component includes a first heat sink component and a second heat sink component each having a body that includes a thermally conductive material that is electrically non-conductive such that the respective heat sink component is configured to conduct heat from a first area to a second area,
wherein the multicomponent connector comprises a first end spaced apart from a second end along a longitudinal direction perpendicular to the lateral direction, the first heat sink component disposed in the multicomponent connector at the first end and the second heat sink component disposed in the multicomponent connector at the second end, and
wherein at least one of a capacitor, a resistor, a varistor, or an inductor is disposed in the multicomponent connector between the first heat sink component and the second heat sink component.
21 . A method of forming a multicomponent connector assembly, the method comprising:
forming a first support member;
forming a second support member, at least one of the first support member or the second support member including a plurality of ribs defining a plurality of slots;
spacing the second support member apart from the first support member along a lateral direction; and
disposing a first heat sink component between the first support member and the second support member in a first slot of the plurality of slots and a second heat sink component between the first support member and the second support member in a second slot of the plurality of slots,
wherein each of the first heat sink component and the second heat sink component has a body that includes a thermally conductive material that is electrically non-conductive such that the heat sink component is configured to conduct heat from a first area to a second area,
wherein the multicomponent connector comprises a first end spaced apart from a second end along a longitudinal direction perpendicular to the lateral direction, the first slot defined at the first end such that the first heat sink component is disposed in the multicomponent connector at the first end and the second slot defined at the second end such that the second heat sink component is disposed in the multicomponent connector at the second end, and
wherein at least one of a capacitor, a resistor, a varistor, or an inductor is disposed in the multicomponent connector between the first heat sink component and the second heat sink component.