IP Library › Granted Patent US 12,617,538
Granted Patent B2
US 12,617,538 · App. 18/672,375 · Granted May 5, 2026

Electrical system

Inventors: Chandana J Gajanayake (Singapore, SG); Devinda A Molligoda (Nugegoda, LK)
Assignee: ROLLS-ROYCE PLC
B64D27/35H01M8/04559H01M8/04589H01M8/04619H01M8/04865H01M10/425H01M16/006H02J1/084H02J7/0047H02J7/0068H02J7/00712H02J7/34H01M2220/20H01M2250/20
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Quick Facts
Patent No.
US 12,617,538
App. No.
18/672,375
Granted
May 5, 2026
Kind
B2
Abstract

An electrical system includes: a battery; a fuel-cell pack; a load electrically coupled to the fuel-cell pack; a switching arrangement electrically coupled to the battery, the fuel-cell pack and the load; a DC-DC converter; and a control system. The switching arrangement configures the electrical system in at least one of a battery-charge mode and a combined-drive mode. In the battery-charge mode the battery is coupled in series to the fuel-cell pack and the load via the DC-DC converter for simultaneous charging of the battery and driving of the load by the fuel-cell pack. In the combined-drive mode, the battery is coupled in series to the fuel-cell pack and the load via the DC-DC converter for driving of the load by both the battery and the fuel-cell pack. The control system is configured to: monitor a parameter of an electrical power provided to the load; and control the DC-DC converter.

Claims (70)

1 . An electrical system comprising:

a battery;

a fuel-cell pack;

a load electrically coupled to the fuel-cell pack;

a switching arrangement electrically coupled to the battery, the fuel-cell pack and the load; a DC-DC converter; and

a control system; wherein

the switching arrangement is operable to selectively configure the electrical system in at least one of a battery-charge mode and a combined-drive mode;

in the battery-charge mode the battery is coupled electrically in series between the fuel-cell pack and the load via the DC-DC converter for simultaneous charging of the battery and driving of the load by the fuel-cell pack;

in the combined-drive mode the battery is coupled electrically in series between the fuel-cell pack and the load via the DC-DC converter for driving of the load by both the battery and the fuel-cell pack; and

the control system is configured to:

monitor a parameter of an electrical power provided to the load;

control the DC-DC converter based on the monitored parameter of the electrical power provided to the load and wherein

the switching arrangement is operable to selectively configure the electrical system in each of:

the battery-charge mode; and

the combined-drive mode; and

the control system is configured to operate the switching arrangement to selectively reconfigure the electrical system between the battery-charge mode and the combined-drive mode.

2 . The electrical system of claim 1 , wherein the monitored parameter of the electrical power provided to the load is a voltage across the load or a current through the load.

3 . The electrical system of claim 2 , wherein the control system is configured to:

control the DC-DC converter to target maintaining the monitored voltage across the load at a target load voltage.

4 . The electrical system of claim 1 , wherein the control system is configured to:

monitor a parameter of an electrical power provided by the fuel-cell pack; and

operate the switching arrangement to selectively reconfigure the electrical system between the battery-charge mode and the combined-drive mode based on the monitored parameter of the electrical power provided by the fuel-cell pack.

5 . The electrical system of claim 4 , wherein

the control system is configured to operate the switching arrangement to selectively reconfigure the electrical system in:

the battery-charge mode in response to a determination that the monitored parameter is in a first range indicative of a power demand of the load being relatively low; and

the combined-drive mode in response to a determination that the monitored parameter is in a second range indicative of the power demand of the load being relatively high.

6 . The electrical system of claim 5 , wherein

a threshold separating the first range and the second range is determined based on a state-of-charge of the battery.

7 . The electrical system of claim 1 , wherein

the switching arrangement is operable to selectively configure the electrical system in each of:

the battery-charge mode;

the combined-drive mode; and

a battery-isolation mode in which:

the battery is decoupled from the fuel-cell pack and the load, and

the fuel-cell pack is coupled to the load for driving of the load by the fuel-cell pack; and

the control system is configured to operate the switching arrangement to selectively reconfigure the electrical system between the battery-charge mode, the combined-drive mode and the battery-isolation mode.

8 . The electrical system of claim 7 , wherein the control system is configured to:

operate the switching arrangement to selectively reconfigure the electrical system between the battery-charge mode, the combined-drive mode and the battery-isolation mode based on the monitored parameter of the electrical power provided by the fuel-cell pack.

9 . The electrical system of claim 8 , wherein

the control system is configured to operate the switching arrangement to selectively reconfigure the electrical system in:

the battery-charge mode in response to a determination that the monitored parameter is in a first range indicative of a power demand of the load being relatively low;

the combined-drive mode in response to a determination that the monitored parameter is in a second range indicative of the power demand of the load being relatively high; and

the battery-isolation mode in response to a determination that the monitored parameter is in an intermediate range defined between the first range and the second range.

10 . The electrical system of claim 9 , wherein

at least one of a first threshold and a second threshold respectively separating the first range and the second range from the intermediate range is determined based on a state-of-charge of the battery.

11 . The electrical system of claim 1 , wherein the control system is configured to:

when the electrical system is configured in the battery-charge mode, control the DC-DC converter to target maintaining the monitored voltage across the load at a target load voltage; and

when the electrical system is configured in the combined-drive mode, control the DC-DC converter to target maintaining the monitored voltage across the load at a target load voltage.

12 . The electrical system of claim 11 , wherein

the load is associated with a design operating voltage range defined by a lower design operating voltage and an upper design operating voltage; and

the target load voltage is between the lower design operating voltage and the upper design operating voltage.

13 . The electrical system of claim 1 , wherein the control system is further configured to:

monitor a voltage across the load;

monitor a voltage across the fuel-cell pack; and

vary a reactant flow rate, a cell pressure and/or a cell temperature of the fuel-cell pack to maintain the monitored voltage across the fuel-cell pack as being equal to the monitored voltage across the load.

14 . The electrical system of claim 1 , wherein the control system is further configured to:

monitor a current through the load;

monitor a current through the fuel-cell pack; and

vary a reactant flow rate, a cell pressure and/or a cell temperature of the fuel-cell pack to maintain the monitored voltage through the fuel-cell pack as being equal to the monitored current through the load.

15 . The electrical system of claim 1 , wherein

the load is associated with a design operating voltage; and

the battery has a peak output voltage of no greater than 60% of the design operating voltage of the load.

16 . The electrical system of claim 1 , wherein

the switching arrangement includes:

a first pair of switching devices coupled in series through a first junction, and

a second pair of switching devices coupled in series through a second junction;

the first pair of switching devices and the second pair of switching devices are coupled in parallel with each other with respect to a pair of battery connection terminals;

the fuel-cell pack and the load are coupled to or couplable to the switching arrangement at the first junction and the second junction; and

the battery is coupled to or couplable to the switching arrangement at the pair of battery connection terminals.

17 . An aircraft comprising the electrical system of claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2024
From: GAJANAYAKE, CHANDANA J; MOLLIGODA, DEVINDA A
To: ROLLS-ROYCE PLC
Reel/Frame 067508/0197 →
Priority Claims (1)
GB 2309170 · Jun 19, 2023 · national
Continuity (1)
Related Publication 20240417084A1 · Dec 19, 2024
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