Grid framework structure
A grid framework structure for supporting a load handling device operative to move one or more containers includes: plural upright columns arranged to form vertical storage locations for containers to be stacked and be guided by the upright columns in a vertical direction. The upright columns are interconnected at their top ends by a first set of grid members extending in a first direction and a second set of grid members extending in a second direction, the second set running transversely to the first set in a substantially horizontal plane to form a grid structure having grid cells. The first and second sets of grid members are sub-divided into plural grid elements such that adjacent grid elements extending in the first direction or the second direction are offset with respect to each other in the horizontal plane by at least one grid cell.
1 . A grid framework structure for supporting a load handling device operative to move one or more containers, the grid framework structure comprising:
a plurality of upright columns arranged to form a plurality of vertical storage locations for one or more containers to be stacked between the upright columns and be guided by the upright columns in a vertical direction;
wherein the plurality of upright columns are interconnected at their top ends by a first set of grid members extending in a first direction and a second set of grid members extending in a second direction, the second set of grid members running transversely to the first set of grid members in a substantially horizontal plane to form a grid structure having a plurality of grid cells; and wherein:
the first and the second set of grid members are sub-divided into a plurality of grid elements such that adjacent grid elements extending in the first direction or the second direction are offset with respect to each other in the horizontal plane by at least one grid cell; and
wherein the first set of grid members is sub-divided into a first subset of grid members and a second subset of grid members extending in the first direction, the second subset of grid members being spaced apart in the second direction from the first subset of grid members, the first subset of grid members being sub-divided into a first set of grid elements of the plurality of grid elements, and the second subset of grid members being sub-divided into a second set of grid elements of the plurality of grid elements, wherein the first set of grid elements is offset from the second set of grid elements in the first direction by at least one grid cell.
2 . The grid framework structure of claim 1 , wherein each of the plurality of grid elements is arranged to extend or span across a top end of a single upright column.
3 . The grid framework structure of claim 1 , wherein the plurality of upright columns are interconnected at their top ends to support an end of a first grid element of the plurality of grid elements extending in the first direction and a center of a second grid element of the plurality of grid elements extending in the second direction.
4 . The grid framework structure of claim 1 , wherein each of the plurality of grid elements of the first and the second set of grid members comprise:
interlocking features that are arranged to interlock with each other at the top ends of the plurality of upright columns.
5 . The grid framework structure of claim 4 , wherein each of the plurality of grid elements of the first set of grid members extending in the first direction interlock with corresponding grid elements of the second set of grid members extending in the second direction by a hook receivable in a corresponding opening.
6 . The grid framework structure of claim 5 , wherein each of the plurality of grid elements of the first set of grid members and the second set of grid members comprise:
at least one hook at their distal or opposing ends, and an opening substantially mid-way along a length of the grid element.
7 . The grid framework structure of claim 1 , wherein a length of each of the plurality of grid elements of the first set of grid members extending in the first direction is substantially a same length, and a length of each of the plurality of grid elements of the second set of grid members extending in the second direction are substantially a same length, and wherein the length of each of the plurality of grid elements of the first set of grid members is different to the length of each of the plurality of grid elements of the second set of grid members.
8 . The grid framework structure of claim 1 , comprising:
a cap plate secured to the top end of each of the plurality of upright columns, said cap plate being shaped as a cross having four perpendicular ends, each of the four perpendicular ends being configured for connecting with at least one of the plurality of grid elements, the cap plate being arranged to connect to at least one grid element extending in the first direction and in the second direction.
9 . The grid framework structure of claim 8 , wherein each of the plurality of upright columns has a cross-section comprising:
a hollow center section and four corner sections, and the cap plate comprises:
a spigot arranged to be snap fitted into the hollow center section.
10 . The grid framework structure of claim 1 , wherein the first and second set of grid members is an assembly of back-to-back C-beams.
11 . The grid framework structure of claim 10 , wherein each of the grid elements of the first and second sets of grid members comprises:
a first C-beam element, and a second C-beam element, each of the first and the second C-beam elements having at least one interlocking feature at one its distal end, the first and second C-beams being arranged back to back to form the grid element such that the at least one interlocking feature is at the distal ends of each of the grid elements.
12 . The grid framework structure of claim 1 , wherein the first and the second sets of grid members support a first and a second set of tracks, respectively.
13 . The grid framework structure of claim 12 , wherein each of the first and the second set of tracks are respectively mounted to the first and the second set of grid members in a snap-fit configuration.
14 . The grid framework structure of claim 13 , wherein the first and the second of tracks are sub-divided into a plurality of track elements such that each of the plurality of track elements is arranged to extend or span across the top end of a single upright column.
15 . The grid framework structure of claim 14 , wherein adjacent track elements, extending in the first direction or the second direction, are offset with respect to each other in the horizontal plane by at least one grid cell.
16 . The grid framework structure of claim 15 , wherein the first set of tracks is sub-divided into a first subset of tracks and a second subset of tracks extending in the first direction, the second subset of tracks spaced apart in the second direction from the first subset of tracks, the first subset of tracks being sub-divided into a first set of track elements, and the second subset of tracks being sub-divided into a second set of track elements, wherein the first set of track elements is offset from the second set of track elements in the first direction by at least one grid cell.
17 . The grid framework structure of claim 15 , wherein each of the plurality of track elements of the first and the second sets of tracks comprise:
interconnecting features such that each of the plurality of track elements of the first set of tracks is arranged to interconnect with corresponding track elements of the second set of tracks at the top ends of the plurality of upright columns.
18 . The grid framework structure of claim 17 , wherein each of the track elements of the first and the second sets of tracks comprise:
a cut-out that is arranged to cooperate with ends of corresponding track elements of the first and second set of tracks at the top ends of the plurality of upright columns.
19 . A storage system comprising:
i) a grid framework structure as recited in claim 1 ;
ii) a plurality of stacks of containers arranged in storage columns located below the grid, wherein each storage column is located vertically below a grid cell;
iii) a plurality of load handling devices for lifting and moving containers stacked in the stacks, the plurality of load handling devices being configured to be remotely operated to move laterally on the grid above the storage columns to access the containers through substantially rectangular frames of the grid framework structure, each of said plurality load handling devices comprising:
a) a wheel assembly for guiding the load handling device on the grid;
b) a container-receiving space arranged to be located above the grid; and
c) a lifting device arranged to lift a single container from a stack into the container-receiving space.
20 . The storage system of claim 19 , comprising:
panelling to restrict access to the grid framework structure.
21 . The storage system of claim 19 , wherein the grid framework structure comprises:
a first grid framework structure and a second grid framework structure, where the first grid framework structure is at an ambient controlled temperature and the second grid framework structure is at a chilled temperature which is colder than the ambient controlled temperature.
22 . A fulfilment system comprising:
the storage system of claim 21 , wherein each of the first grid framework structure and the second grid framework structure comprises:
a pick station having a container transport assembly for transporting one or more containers to an access station where contents of the containers can be accessed.