IP Library Granted Patent US 12,620,879
Granted Patent B2
US 12,620,879 · App. 18/050,472 · Granted May 5, 2026

Coil insertion device

Inventors: Norihiko Hikima (Tokyo, JP); Yasuto Ohashi (Tokyo, JP)
Assignee: HONDA MOTOR CO., LTD.
H02K15/066H02K15/065H02K15/22H02K15/24Y10T29/53143
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,620,879
App. No.
18/050,472
Granted
May 5, 2026
Kind
B2
Abstract

A coil insertion device includes coil diameter expanders, the coil diameter expanders being configured to insert a coil assembly in a wound state into slots of a stator core by expanding the coil assembly in diameter from inside of the stator core, each of the coil diameter expanders includes: a coil presser that is arranged inside the coil assembly and presses coil end portions of the coil assembly outward from inside to expand the coil end portions in diameter; and a restrictor that is arranged outside the coil assembly, restricts outward movement of the coil end portions expanded in diameter by the coil presser, and sandwiches the coil end portions of the coil assembly inserted in the slots with the coil presser.

Claims (11)

1 . A coil insertion device comprising coil diameter expanders, the coil diameter expanders being configured to insert a coil assembly in a wound state into slots of a stator core by expanding the coil assembly in diameter from inside of the stator core,

each of the coil diameter expanders comprising:

a coil presser that is arranged inside the coil assembly and presses coil end portions of the coil assembly outward from inside to expand the coil end portions in diameter; and

a restrictor that is arranged outside the coil assembly, restricts outward movement of the coil end portions expanded in diameter by the coil presser, and sandwiches the coil end portions of the coil assembly inserted in the slots with the coil presser, wherein

the coil presser includes a plurality of piece members arranged in an annular shape, a movable cylinder portion and a movable arm portion,

the movable arm portion is translated by the movable cylinder portion to expand in diameter the annular shape in which the plurality of piece members are arranged, and

each of the plurality of piece members has a substantially fan shape, and has a pair of fitting protrusions at one end portion in a circumferential direction.

2 . The coil insertion device according to claim 1 , wherein

the restrictor has an inner peripheral surface that is perpendicular to an end face of the stator core.

3 . The coil insertion device according to claim 1 , wherein

the restrictor has an inner peripheral surface as an inclined surface that is inclined outward in a radial direction with an increase in distance from an end face of the stator core.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2022
From: HIKIMA, NORIHIKO; OHASHI, YASUTO
To: HONDA MOTOR CO., LTD.
Reel/Frame 061573/0133 →
Priority Claims (1)
JP 2021-187290 · Nov 17, 2021 · national
Continuity (1)
Related Publication 20230155462A1 · May 18, 2023
References Cited (13)
US 10581304B2 · Muto · 2020 [cited by examiner]
US 20170373570A1 · Muto · 2017 [cited by examiner]
US 20180367014A1 · Hashimoto et al. · 2018 [cited by applicant]
JP 2000116078A · 2000 [cited by applicant]
JP 2016127693A · 2016 [cited by applicant]
JP 6390772B2 · 2018 [cited by applicant]
JP 2019024278A · 2019 [cited by examiner]
JP 2019126195A · 2019 [cited by applicant]
JP 2020137195A · 2020 [cited by applicant]
Petrell et al, “Manufacturing of Conically Shaped Concentrated Windings for Wheel Hub Engines by a Multi-Stage Upsetting Process,” 2019 9th International Electric Drives Production Conference (EDPC), Esslingen, Germany,… [cited by examiner]
Decision of Refusal issued in the JP Patent Application No. 2021-187290, mailed on Aug. 22, 2023. [cited by applicant]
Notification of Reasons for Refusal issued in the JP Patent Application No. 2021-187290, mailed on Jun. 6, 2023. [cited by applicant]
Office Action issued Oct. 15, 2025 in the CN Patent Application No. 202211377380.1. [cited by applicant]