Fluid end
A fluid end made of a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section is made of a housing having a discharge bore and an intake bore formed therein. A fluid routing plug is installed within each housing and is configured to route fluid throughout the housing and between the discharge and intake bores. The fluid routing plug carries seals that engage sealing surfaces formed within the housing. A number of features, including the location of seals within bore walls and carbide inserts within valve guides, aid in reducing or transferring wear within each housing.
1 . A fluid end section, comprising:
a housing having a bore formed therein;
a fluid routing plug situated within the bore, the fluid routing plug comprising a body having opposed first and second surfaces;
a first valve configured to engage the first surface of the fluid routing plug;
a second valve configured to engage the second surface of the fluid routing plug;
a valve guide configured to prevent axial movement of the first valve, the valve guide comprising:
a body having a central passage formed therein, the central passage configured to receive a portion of the first valve; and
a cylindrical component situated in the bore and having a first end that abuts the valve guide and extends towards the fluid routing plug; in which the cylindrical component is a solid cylindrical shell; and in which the cylindrical component engages the housing.
2 . The fluid end section of claim 1 , in which the valve guide is formed from a first material and the cylindrical component is formed from a second material.
3 . The fluid end section of claim 2 , in which the second material is harder than the first material.
4 . The fluid end section of claim 1 , further comprising an insert installed within the central passage and surrounding the portion of the first valve; in which the portion of the first valve is a valve stem.
5 . The fluid end section of claim 1 , further comprising:
a valve spring configured to engage both the first valve and the valve guide.
6 . The fluid end section of claim 1 , in which the cylindrical component is in a spaced relationship with the fluid routing plug.
7 . The fluid end section of claim 1 , in which the cylindrical component is situated between the fluid routing plug and the valve guide.
8 . The fluid end section of claim 1 , in which the valve guide engages the housing.
9 . A fluid end section, comprising:
a housing having a longitudinal axis and a bore formed therein, the bore extending along the longitudinal axis and configured to receive a plunger;
a valve pair situated within the bore, the valve pair comprising:
a first valve; and
a second valve; and
a valve guide situated within the bore and configured to prevent axial movement of the first valve, the valve guide comprising:
a perforated first section; and
a cylindrical section having a first end engaging the first section and extending towards the second valve, in which the cylindrical section is separable from the first section at a separation point; in which the cylindrical section is a solid cylindrical shell; and in which the cylindrical section engages the housing.
10 . The fluid end section of claim 9 , in which the cylindrical section is formed from a different material than a material used to form the first section.
11 . The fluid end section of claim 10 , in which the material used to form the cylindrical section is harder than the material used to form the first section.
12 . The fluid end section of claim 9 , further comprising a fluid routing plug installed within the bore.
13 . The fluid end section of claim 12 , in which the fluid routing plug is situated intermediate the first valve and the second valve.
14 . The fluid end section of claim 12 , in which the fluid routing plug comprises:
a first surface configured to engage the first valve; and
a second surface configured to engage the second valve.
15 . The fluid end section of claim 12 , in which the valve guide is in a spaced relationship with the fluid routing plug.
16 . A fluid end section, comprising:
a housing having a longitudinal axis and a bore extending along the longitudinal axis;
a first valve situated within the bore;
a second valve situated within the bore; and
a first valve guide configured to prevent axial movement of the first valve, the first valve guide comprising:
a perforated first section; and
a second section separable from the first section;
in which the second section is a solid cylindrical shell having a first end;
in which the second section engages the first section at the first end and extends towards the second valve; and
in which the second section engages the housing.
17 . The fluid end section of claim 16 , in which the first section is formed from a first material and the second section is formed from a second material.
18 . The fluid end section of claim 17 , in which the second material is harder than the first material.
19 . The fluid end section of claim 16 , in which the first section abuts the second section at a separation point.
20 . The fluid end section of claim 16 , further comprising a fluid routing plug installed within the bore; in which the fluid routing plug is situated intermediate the first and second valves.
21 . The fluid end section of claim 20 , further comprising a reciprocating plunger situated at least partially within the bore; in which the first valve guide is situated intermediate the plunger and the first valve.
22 . The fluid end section of claim 20 , in which the first valve guide is in a spaced relationship with the fluid routing plug.
23 . The fluid end section of claim 16 , in which the first valve comprises a valve stem.
24 . The fluid end section of claim 23 , in which the first section comprises a central passage, the central passage configured to receive the valve stem.
25 . The fluid end section of claim 24 , further comprising an insert installed within the central passage, the insert surrounding and engaging the valve stem.
26 . The fluid end section of claim 25 , in which the insert is formed of tungsten carbide.
27 . A method of manufacturing the fluid end section of claim 16 , in which the second section is made from a first material and a separate second material, the method comprising:
forming the first material into a cylindrical shape; and
applying the second material to the cylindrical shape.