IP Library Granted Patent US 12,624,846
Granted Patent B2
US 12,624,846 · App. 18/615,651 · Granted May 12, 2026

Fan assembly for an air conditioner appliance

Inventors: Kenton Merlino (Louisville, KY); Richard Michael Phillips (Louisville, KY)
Assignee: Haier US Appliance Solutions, Inc.
F24F1/027F24F1/0284F24F13/20F24F13/222F24F13/28F24F2013/205F24F2013/225
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Quick Facts
Patent No.
US 12,624,846
App. No.
18/615,651
Granted
May 12, 2026
Kind
B2
Abstract

An air conditioner unit may include a bulkhead, a vent aperture, and a fan assembly. The bulkhead may define an indoor portion and an outdoor portion. The vent aperture may be defined in the bulkhead. The fan assembly may urge a flow of make-up air from the outdoor portion through the vent aperture to the indoor portion. The fan assembly may include a fan housing and an auxiliary fan. The makeup air duct may be in fluid communication with the vent aperture. The fan housing may include a bottom wall defining a vertical weep hole to permit water to exhaust from the makeup air duct apart from the vent aperture. The auxiliary fan may be positioned within the fan housing.

Claims (53)

1 . An air conditioner unit, comprising:

a bulkhead defining an indoor portion and an outdoor portion;

a vent aperture defined in the bulkhead; and

a fan assembly for urging a flow of make-up air from the outdoor portion through the vent aperture to the indoor portion, the fan assembly comprising:

a fan housing defining a makeup air duct in fluid communication with the vent aperture, the fan housing comprising a bottom wall defining a vertical weep hole to permit water to exhaust from the makeup air duct apart from the vent aperture, and

an auxiliary fan positioned within the fan housing,

wherein the fan housing defines a filter slot upstream from the vent aperture,

wherein the fan housing defines a filter aperture above the bottom wall and along a lateral direction, the lateral direction being perpendicular to the vertical weep hole and a direction of airflow through the makeup air duct,

wherein the fan housing extends across the makeup air duct along the lateral direction between an exterior-facing side and an interior-facing side,

wherein the filter aperture is defined at the exterior-facing side, and

wherein the vertical weep hole is defined proximal to the interior-facing side.

2 . The air conditioner unit of claim 1 , wherein the fan assembly further comprises an air filter selectively positioned within the filter slot.

3 . The air conditioner unit of claim 2 , wherein the air filter is disposed above the vertical weep hole.

4 . The air conditioner unit of claim 2 , wherein the fan housing further comprises an elevated ridge extending from the bottom wall through the filter slot, and wherein the air filter is supported on the elevated ridge.

5 . The air conditioner unit of claim 2 , wherein the air filter is positioned downstream of the auxiliary fan.

6 . The air conditioner unit of claim 1 , wherein the bottom wall is sloped such that the bottom wall defines an upper end within the makeup air duct and a lower end within the makeup air duct.

7 . The air conditioner unit of claim 6 , wherein the vertical weep hole is disposed at the lower end.

8 . The air conditioner unit of claim 1 , wherein the fan housing comprises:

a lower portion; and

an upper portion joined to the lower portion to define the makeup air duct.

9 . The air conditioner unit of claim 1 , further comprising a base pan supporting the bulkhead, and wherein a vertical gap is defined between the base pan and the bottom wall of the fan housing.

10 . A fan assembly for urging a flow of make-up air through an air conditioner unit, the fan assembly comprising:

a fan housing defining a fan slot, a filter slot, and a makeup air duct, the fan housing comprising a bottom wall defining a vertical weep hole to permit water to exhaust from the makeup air duct;

an auxiliary fan positioned within the fan slot of the fan housing; and

an air filter positioned within the filter slot above the vertical weep hole,

wherein the fan housing defines a filter aperture above the bottom wall and along a lateral direction for inserting or removing the air filter from the filter slot, the lateral direction being perpendicular to the vertical weep hole and a direction of airflow through the makeup air duct,

wherein the fan housing extends across the makeup air duct along the lateral direction between an exterior-facing side and an interior-facing side,

wherein the filter aperture is defined at the exterior-facing side, and

wherein the vertical weep hole is defined proximal to the interior-facing side.

11 . The fan assembly of claim 10 , wherein the fan housing further comprises an elevated ridge extending from the bottom wall through the filter slot, and wherein the air filter is supported on the elevated ridge.

12 . The fan assembly of claim 10 , wherein the air filter is positioned downstream of the auxiliary fan.

13 . The fan assembly of claim 10 , wherein the bottom wall is sloped such that the bottom wall defines an upper end within the makeup air duct and a lower end within the makeup air duct.

14 . The fan assembly of claim 13 , wherein the vertical weep hole is disposed at the lower end.

15 . The fan assembly of claim 10 , wherein the fan housing comprises:

a lower portion; and

an upper portion joined to the lower portion to define the makeup air duct.

16 . An air conditioner unit, comprising:

a bulkhead defining an indoor portion and an outdoor portion;

a vent aperture defined in the bulkhead; and

a base pan supporting the bulkhead;

a fan assembly for urging a flow of make-up air from the outdoor portion through the vent aperture to the indoor portion, the fan assembly comprising:

a fan housing defining a makeup air duct in fluid communication with the vent aperture, the fan housing comprising a bottom wall defining a vertical weep hole to permit water to exhaust from the makeup air duct apart from the vent aperture, and

an auxiliary fan positioned within the fan housing,

wherein the fan housing defines a filter slot upstream from the vent aperture,

wherein the fan assembly further comprises an air filter selectively positioned within the filter slot above the vertical weep hole,

wherein the fan housing defines a filter aperture above the bottom wall and along a lateral direction for inserting or removing the air filter from the filter slot, the lateral direction being perpendicular to the vertical weep hole and a direction of airflow through the makeup air duct,

wherein the fan housing extends across the makeup air duct along the lateral direction between an exterior-facing side and an interior-facing side,

wherein the filter aperture is defined at the exterior-facing side,

wherein the vertical weep hole is defined proximal to the interior-facing side, and

wherein an open vertical gap is defined between the base pan and the bottom wall of the fan housing to permit the draining of condensation within the air conditioner unit.

17 . The air conditioner unit of claim 16 , wherein the fan housing further comprises an elevated ridge extending from the bottom wall through the filter slot, and wherein the air filter is supported on the elevated ridge.

18 . The air conditioner unit of claim 16 , wherein the bottom wall is sloped such that the bottom wall defines an upper end within the makeup air duct and a lower end within the makeup air duct.

19 . The air conditioner unit of claim 18 , wherein the vertical weep hole is disposed at the lower end.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2024
From: MERLINO, KENTON; PHILLIPS, RICHARD MICHAEL
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 066890/0273 →
Continuity (1)
Related Publication 20250297747A1 · Sep 25, 2025
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