Switched-bus based resonant switched-capacitor converter architecture
A cascaded converter architecture comprising a pure switched-capacitor (SC) stage and a resonant SC stage. Multiple switching buses are utilized to connect the first-stage SC converter with second-stage multi-phase resonant SC converters. The flying capacitors of both stages are resonant with the output inductors, so the charge distribution loss is eliminated. Zero-current switching is realized by adjusting the duty ratio and switching frequency. By using the intermediate switching bus, the number of switches can be reduced, and the intermediate bus capacitor is not required; thereby greatly reducing component count and cost while improving power density. Numerous implementation variations are described by way of example and not limitation.
1 . A resonant switched-capacitor converter apparatus, the apparatus comprising:
a first-stage comprising a switched-capacitor (SC) converter; and
a second-stage comprising at least one multi-resonant switched-capacitor (SC) converter;
wherein the second-stage is connected to the first-stage through at least one intermediate switching bus; and
wherein said apparatus is a 4-to-1 resonant switched-capacitor converter comprising:
wherein the first stage is configured with a 2-to-1 step down conversion ratio in which power is received and passed through parallel switches connected to a first capacitor, wherein on an output side of the first capacitor is another pair of parallel switches whose outputs are mid-converter outputs, mid1 and mid2;
wherein the second stage comprises two phases of 2-to-1 step down converters, each receiving one of the mid-converter outputs to a second capacitor, an other end of which is coupled through a switch to ground; and
wherein each output side connection of the second capacitor passes through a switch and then are connected to a common inductor having an output connected between the two phases of the second stage, and coupled to output capacitors for driving a load at the output of the 4-to-1 resonant switched-capacitor converter.
2 . The apparatus of claim 1 , wherein said first-stage comprises a pure switched-capacitor (SC) stage; and said second-stage comprises a multi-phase resonant switched-capacitor (SC) stage; and wherein the at least one switching bus intermediates between said first-stage and said second-stage.
3 . The apparatus of claim 1 , wherein the first-stage comprises two switches and one flying capacitor.
4 . The apparatus of claim 1 , wherein the second-stage comprises two circuit phases, and wherein each said phase of the second-stage comprises three switches, one flying capacitor, and one resonant inductor.
5 . The apparatus of claim 1 , wherein the first-stage and the second-stage each operate with two phases of switching control.
6 . The apparatus of claim 1 , wherein the apparatus is driven with pulse-width modulation (PWM) drive signals.
7 . The apparatus of claim 1 , wherein switching frequency and duty ratio in controlling switching of said first and second stage circuitry approximately matches a resonant frequency of inductor-capacitor (LC) tank circuits operated by different operating phases within said first and second stages.
8 . The apparatus of claim 1 , wherein the at least one intermediate switching bus, providing multiple mid-converter outputs, connects between the first-stage switched-capacitor (SC) converter and the second-stage having multiple phases of resonant switched-capacitor (SC) converters.
9 . The apparatus of claim 1 , wherein the first-stage and the second-stage include flying capacitors that share output inductors to provide soft charging.
10 . The apparatus of claim 1 , wherein the first-stage has an integer value N step down ratio and integer value of K outputs.
11 . The apparatus of claim 1 , wherein the second-stage has an integer value M step down ratio.
12 . The apparatus of claim 1 , wherein each first-stage output is connected to one phase circuit in the second-stage.
13 . The apparatus of claim 1 , wherein a switch, or switches, at each first-stage output are switched on only when corresponding connected phase circuit of the second-stage is operating in an operating phase of obtaining energy from the at least one intermediate switching bus.
14 . The apparatus of claim 1 , wherein the at least one intermediate switching bus has a plurality of outputs, each of which provide a phase shift.
15 . The apparatus of claim 1 , wherein the first-stage is implemented using a switching-capacitor topology selected from the group of topologies consisting of Dickson, Series-Parallel, and Fibonacci.
16 . The apparatus of claim 1 , wherein the first-stage and the second-stage are each controlled by two periodic phase signals, wherein in a first half cycle of a period switches are activated for charging an LC tank circuit, while in a second half cycle of the period the LC tank circuit is discharged into the load.
17 . The apparatus of claim 16 , wherein the first stage and the second stage are synchronized and operated by drive signals at an identical switching frequency.
18 . The apparatus of claim 17 :
wherein a duty ratio, D, of the drive signals is determined by a ratio of resonant frequencies at different operating phases; and
wherein zero-current switching is provided when a switching frequency matches a resonant frequency.
19 . The apparatus of claim 1 :
wherein the first-stage has an integer value N step down ratio and an integer value of K outputs, wherein power is input through switches, connected in series to each of an integer value of K phase circuits;
wherein each said switch of an integer value of a first K−1 circuit phases connects to a first end of a flying capacitor for that circuit phase;
wherein series switches and grounding switches, for each circuit phase of the first K−1 circuit phases, are coupled from a second end of each flying capacitor to one of multiple mid-converter outputs; and
wherein a final K circuit phase receives power from a last of the switches connected in series, and passes this through a series switch to its respective phase circuit output.
20 . The apparatus of claim 1 , wherein the second-stage comprises an integral number M of circuit phases to provide an integral step-down ratio of M.
21 . The apparatus of claim 20 , wherein each of the integral number of M circuit phases of the second stage comprises:
a power input coupled to a first circuit sub-phase of the second stage;
a series of switches connected from the power input at said first circuit sub-phase to subsequent circuit sub-phases;
a flying capacitor having a first connection receiving power in all but the last of the subsequent circuit sub-phases;
a series switch connected to a second connection of the flying capacitor, in all but the last of the subsequent circuit sub-phases, with an output connected to an output inductor for the circuit phase;
a grounding switch connected to the second connection of the flying capacitor, in all but the last of the subsequent circuit sub-phases;
wherein the last of the subsequent circuit sub-phases receives power to a series switch to the output inductor for the circuit phase.
22 . The apparatus of claim 1 , wherein the first-stage is configured with a series-parallel topology.
23 . The apparatus of claim 22 , wherein said first-stage series-parallel topology has circuitry comprising:
wherein a power input is received through a series of flying capacitors interconnected with switches between each circuit phase;
a switch connecting from an input side of each flying capacitor to a mid-converter output for that circuit phase; and
a grounding switch connected to each output side of each flying capacitor.
24 . The apparatus of claim 1 , wherein the first-stage is configured with a Fibonacci topology.
25 . The apparatus of claim 24 , wherein said first-stage Fibonacci topology has circuitry comprising:
wherein a power input is received through a series of flying capacitors interconnected with switches from an input to a first circuit phase output;
a series of switches connecting from an input side of each flying capacitor to an input side of the subsequent flying capacitor, then coupled through a switch to a second circuit phase output; and
a grounding switch connected to each output side of each flying capacitor.
26 . A resonant switched-capacitor converter apparatus, the apparatus comprising:
(a) a first-stage comprising a switched-capacitor (SC) converter;
(b) wherein the first stage is configured with a 2-to-1 step down conversion ratio in which power is received and passed through parallel switches connected to a first capacitor, wherein on an output side of the first capacitor is another pair of parallel switches whose outputs are mid-converter outputs, mid1 and mid2; and
(c) a second-stage comprising at least one multi-resonant switched-capacitor (SC) converter;
(d) wherein the second stage comprises two phases of 2-to-1 step down converters, each receiving one of the mid-converter outputs to a second capacitor, an other end of which is coupled through a switch to ground; and
(e) wherein each output side connection of the second capacitor passes through a switch and then are connected to a common inductor having an output connected between the two phases of the second stage, and coupled to output capacitors for driving a load at the output which provides a 4-to-1 conversion ratio.
27 . The apparatus of claim 26 , wherein the converter can operate in a zero-voltage switching mode if the following conditions are met:
(a) the converter apparatus is configured so that inductor current has a resonant (sinusoidal) region and a linear region;
(b) the linear region of the inductor current starts at a positive point of inductor current and ends at a negative point of inductor current;
(c) high-side switches are turned off at the positive inductor current, and the low-side switches are then turned on with zero voltage; and
(d) low-side switches are turned off at the negative inductor current, and then at least some of the high-side switches are turned on with zero voltage.