IP Library Granted Patent US 12,629,199
Granted Patent B2
US 12,629,199 · App. 18/842,745 · Granted May 19, 2026

Feedback control in electrosurgical systems

Inventors: Kester Julian Batchelor (Mound, MN); Thomas Faehsing (Berlin, DE); Jens M. Krueger (Zeuthen, DE); Frank Breitsprecher (Berlin, DE); Theodore C. Blus (Arden Hills, MN); Jordan R. Golomb (Maple Grove, MN)
Assignee: Gyrus ACMI, Inc.
A61B18/1445A61B18/1233A61B34/30A61B2018/00607
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Quick Facts
Patent No.
US 12,629,199
App. No.
18/842,745
Granted
May 19, 2026
Kind
B2
Abstract

A surgical system for treating tissue, the system comprising a surgical device and a control system. The surgical device can include an end effector and a sensor. The end effector can include an active electrode for treating tissue. The sensor can be configured to generate a data signal corresponding to a characteristic of the end effector or the tissue. The control system can be operably coupled to the sensor. The control system can be configured to deliver power to the active electrode and can be configured to adjust the power during a period of time that the data signal is received by the control system.

Claims (46)

1 . A surgical system comprising:

a surgical device comprising:

a hand piece operable to control the surgical device; and

an end effector connected to the hand piece, the end effector comprising:

an active electrode configured to deliver power to tissue, the active electrode connected to a first terminal of a control system;

a return electrode configured to receive power from the tissue, the return electrode connected to a third terminal of the control system; and

a temperature sensor configured to generate a temperature signal based on a temperature of the return electrode, the temperature sensor connected to a second terminal of the control system and the third terminal of the control system; and

wherein the control system is connected to the active electrode, the return electrode, and the temperature sensor, wherein the control system configured to adjust a power delivered to the active electrode based on the temperature signal of the return electrode, and wherein the control system is configured to reduce the power delivered to the active electrode while receiving the temperature signal.

2 . The surgical system of claim 1 , wherein the control system is configured to determine a temperature of the return electrode based on the temperature signal generated during a period of time when the power delivered to the active electrode is reduced.

3 . The surgical system of claim 1 , wherein the control system is configured to reduce the power delivered to the active electrode for a duration between 10 milliseconds and 100 milliseconds during an instance of measuring the temperature.

4 . The surgical system of claim 1 , wherein the return electrode includes a heat sink extending longitudinally between the end effector and the hand piece, the heat sink configured to transfer heat proximally away from the return electrode to cool the return electrode when the return electrode receives the power from the tissue.

5 . The surgical system of claim 4 , wherein a volume of the return electrode is larger than a volume of the active electrode.

6 . The surgical system of claim 1 , wherein the temperature sensor is thermally coupled to the return electrode.

7 . The surgical system of claim 1 , comprising:

a second return electrode, the second return electrode, the return electrode, and the active electrode and electrode extending along a longitudinal path, the return electrode and second return electrode located on laterally opposite sides of the active electrode, and

an electrically insulative layer located at least partially between the active electrode and the return electrode, and located at least partially between the active electrode and the second return electrode.

8 . The surgical system of claim 1 , comprising:

a converter located at least partially within the surgical device and connected to the second terminal and the third terminal, the converter configured to produce a converted temperature signal based on the temperature signal when the delivered power is reduced.

9 . The surgical system of claim 1 , wherein the temperature sensor and the return electrode use a shared electrical conductor.

10 . The surgical system of claim 9 , wherein the shared electrical conductor is a portion of a 1-wire EEPROM circuit.

11 . The surgical system of claim 1 , wherein the control system is configured to interrupt the power delivered to the active electrode to determine a temperature of the return electrode based on the temperature signal.

12 . A non-transitory machine-readable medium including instructions, for controlling an electrosurgical device, which when executed by a machine, cause the machine to:

deliver power to an active electrode of an end effector, the active electrode connected to a first terminal of a control system;

reduce the power delivered to the active electrode;

receive a temperature signal from a temperature sensor when the power delivered to the active electrode is reduced, the temperature sensor connected to a second terminal and a third terminal of the control system;

determine a temperature of the end effector;

receive power from a return electrode of the end effector, the return electrode connected to the third terminal; and

adjust the delivered power based on the determined temperature.

13 . The non-transitory machine-readable medium of claim 12 , wherein the power delivered to the active electrode is reduced for between 10 milliseconds and 100 milliseconds during an instance of measuring the temperature.

14 . The non-transitory machine-readable medium of claim 12 , the instructions to further cause the machine to:

produce a converted temperature signal based on the temperature signal when the delivered power is reduced.

15 . The non-transitory machine-readable medium of claim 12 , the instructions to further cause the machine to:

interrupt the power delivered to the active electrode to determine the temperature of the end effector based on the temperature signal.

16 . A non-transitory machine-readable medium including instructions, for controlling an electrosurgical device, which when executed by a machine, cause the machine to:

deliver power to an electrode of an end effector to affect tissue;

reduce the power delivered to the end effector after delivering power to the electrode;

receive, from an electrical sensor when the power delivered to the end effector is reduced, a data signal indicative of at least one characteristic of the end effector, wherein the instructions cause the power delivered and the data signal received to be transmitted along a shared conductor, wherein the shared conductor is a portion of a 1-wire EEPROM circuit;

determine the at least one characteristic based on the data signal, the at least one characteristic including a temperature of the end effector; and

adjust the delivered power based on the at least one characteristic.

17 . The non-transitory machine-readable medium of claim 16 , the instructions to further cause the machine to:

determine a sensed parameter based on the data signal generated during a period of time when the power delivered to the end effector is reduced.

18 . The non-transitory machine-readable medium of claim 16 , the instructions to further cause the machine to:

reduce the power delivered to the end effector for a duration between 10 milliseconds and 100 milliseconds during an instance of measuring the data signal.

19 . The non-transitory machine-readable medium of claim 16 , the instructions to further cause the machine to:

produce a converted data signal when the delivered power is reduced.

20 . The non-transitory machine-readable medium of claim 16 , wherein the reduced power delivered to the end effector comprises one or more of a reduced radiofrequency energy, a reduced voltage, and a reduced current.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2024
From: BATCHELOR, KESTER JULIAN; FAEHSING, THOMAS; KRUEGER, JENS M.; BREITSPRECHER, FRANK; BLUS, THEODORE C.; GOLOMB, JORDAN R.
To: GYRUS ACMI, INC. D/B/A OLYMPUS SURGICAL TECHNOLOGIES AMERICA
Reel/Frame 068445/0787 →
Continuity (2)
Provisional Application 63268724 · Mar 1, 2022
Related Publication 20250107839A1 · Apr 3, 2025
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