Plastic container having an interactive PCR channel structure and moveable base
The disclosure relates to a beverage container. Channels of the container can have a first as molded channel configuration formed in and extending around a circumference of a sidewall of the container and can be configured to resist vacuum compression in the radial or transverse direction of the container. After hot filling and capping and prior to cooling, the sidewall and base can be configured to move interactively and in differential amounts under changing pressure conditions. The sidewall can be configured to expand longitudinally from a first unpressurized configuration to a second pressurized configuration, and the base portion can be configured to move to a different extent longitudinally from a first unpressurized configuration to a second pressurized configuration. After cooling, the sidewall can be configured to contract longitudinally to a third pressurized configuration, and the base can be configured to move to a different extent to a third pressurized configuration.
1 . A beverage container, comprising:
a base;
a cylindrical sidewall extending from and integrally formed with the base;
an upper region extending from the cylindrical sidewall and defining an upper opening, wherein the beverage container comprises a longitudinal axis extending in a direction from the base to the upper opening; and
a plurality of continuous channels having a first as molded channel configuration formed in and extending around a circumference of the cylindrical sidewall, wherein the continuous channels are configured to resist vacuum compression in the radial or transverse direction of the beverage container; and
wherein the base includes an outer wall portion extending from the lower end of the sidewall to a plurality of discontinuous footed contact surfaces for supporting the container and a plurality of webs extending continuously from the sidewall radially along the base portion toward the longitudinal axis in the transverse direction to join a push up portion, wherein each one of the webs define a web surface that is closer to the finish than the plurality of footed contact surfaces and comprises a downward and continuous surface from the sidewall to the push up portion, further wherein the base includes inner wall portions extending alternately upward from the contact surfaces and downward from the webs; and
wherein after hot filling and capping and prior to cooling the sidewall and base are configured to move interactively and in differential amounts under changing pressure conditions, wherein the sidewall is configured to expand longitudinally from a first unpressurized configuration to a second pressurized configuration, and the base portion is configured to move to a different extent longitudinally from a first unpressurized configuration to a second pressurized configuration; and
wherein after cooling the sidewall is configured to contract longitudinally to a third pressurized configuration, and the base is configured to move to a different extent to a third pressurized configuration, wherein a vacuum exists within the container.
2 . The container of claim 1 , wherein the third pressurized configuration of the sidewall is substantially the same as the first unpressurized configuration.
3 . The container of claim 2 , wherein the third pressurized configuration of the base is substantially different to the first unpressurized configuration.
4 . The container of claim 1 , wherein the plurality of continuous channels is configured with a vertical flat in a center of an overall rib structure to move under longitudinal compression of the container and increase top load.
5 . The container of claim 4 , wherein the plurality of continuous channels is configured to provide for a calculated amount of elongation in the longitudinal direction under an applied internal pressure.
6 . The container of claim 4 , wherein the container comprises 4 or more continuous channels.
7 . The container of claim 4 , wherein at least one web comprises a compound curve angled downwardly from the sidewall to the push up.
8 . The container of claim 4 , wherein the base is relatively free of additional rib elements or structure.
9 . The container of claim 1 , wherein the container comprises about 25% PCR.
10 . The container of claim 1 , wherein the container comprises more than about 25% PCR.
11 . The container of claim 1 , wherein the container comprises 4 or more continuous channels.
12 . The container of claim 1 , wherein at least one web comprises a compound curve angled downwardly from the sidewall to the push up.
13 . The container of claim 12 , wherein the base is relatively free of additional rib elements or structure.
14 . The container of claim 1 , wherein the base is relatively free of additional rib elements or structure.
15 . The container of claim 14 , wherein the plurality of continuous channels is configured to provide for a calculated amount of elongation in the longitudinal direction under an applied internal pressure.
16 . The container of claim 15 , wherein the container comprises 3 continuous channels.
17 . The container of claim 14 , wherein after hot filling and capping, a vacuum is created following the cooling of the liquid contents.
18 . The container of claim 1 , wherein after hot filling and capping, a vacuum is created following the cooling of the liquid contents.
19 . The container of claim 18 , wherein after releasing the vacuum the sidewall moves to a fourth unpressurized configuration and the base moves to a fourth unpressurized configuration.