IP Library Granted Patent US 12,630,464
Granted Patent B2
US 12,630,464 · App. 18/661,165 · Granted May 19, 2026

Glass compositions, fiberizable glass compositions, and glass fibers made therefrom

Inventor: Hong Li (Stanley, NC)
Assignee: Electric Glass Fiber America, LLC
C03C3/095C03B37/01C03C3/087C03C3/093C03C13/00C08J5/043D03D15/267D04H3/004D10B2101/06D10B2501/04
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Quick Facts
Patent No.
US 12,630,464
App. No.
18/661,165
Granted
May 19, 2026
Kind
B2
Abstract

Glass compositions suitable for fiber forming having rare earth oxides (RE 2 O 3 ) and glass fibers having a high modulus are disclosed. The glass composition may include SiO 2 from about 44.5 to about 64 weight percent, Al 2 O 3 from about 12 to about 32 weight percent, CaO from about 0.1 to about 15.5 weight percent, MgO from about 5 to about 22 weight percent, Fe 2 O 3 less than 1 weight percent, TiO 2 less than 2 weight percent, Na 2 O less than 3 weight percent, Y 2 O 3 up to 12 weight percent, CeO 2 up to 6 weight percent, ZnO up to 4 weight percent, and B 2 O 3 less than 4.5 weight percent. The glass compositions can be used to form glass fibers and incorporated into various composites.

Claims (34)

1 . A glass composition suitable for fiber forming comprising:

SiO 2 from 44.5 to 64 weight percent;

Al 2 O 3 from 12 to 32 weight percent;

CaO from 0.1 to 15.5 weight percent;

MgO from 5 to 22 weight percent;

Fe 2 O 3 less than 1 weight percent;

TiO 2 less than 2 weight percent;

Na 2 O less than 3 weight percent;

Li 2 O is present up to 0.6 weight percent;

ZnO up to 4 weight percent;

one or more rare earth oxide up to 12 weight percent, wherein the one or more rare earth oxide comprises CeO 2 ;

F 2 is present up to 0.02 weight percent; and

B 2 O 3 less than 4.5 weight percent.

2 . The glass composition of claim 1 , wherein the one or more rare earth oxide further comprises Y 2 O 3 .

3 . The glass composition of claim 1 , wherein a ratio of CaO to MgO, (CaO/MgO), is less than 2.0.

4 . The glass composition of claim 1 , wherein a total (SiO 2 +Al 2 O 3 ) content is greater than 70 weight percent.

5 . The glass composition of claim 1 , wherein a ratio of Al 2 O 3 to RO (Al 2 O 3 /RO) is less than 5, wherein RO is the sum of MgO, CaO, and ZnO.

6 . The glass composition of claim 1 , wherein a total (MgO+CaO) content ranges from 6 to 24 weight percent.

7 . The glass composition of claim 1 , wherein the composition is substantially free of B 2 O 3 .

8 . A plurality of glass fibers formed from the glass composition of claim 1 .

9 . The plurality of glass fibers of claim 8 , wherein the glass fibers have a Young's modulus greater than 86 GPa.

10 . The plurality of glass fibers of claim 8 , wherein the glass fibers have a density less than 2.8 g/cm 3 .

11 . The plurality of glass fibers of claim 8 , wherein the glass fibers can be drawn at a fiber actual drawing temperature (T F actual ) of at least 60° C. above a liquidus temperature (T L ) of the glass fibers.

12 . The plurality of glass fibers of claim 8 , wherein the glass fibers have a Specific modulus of greater than 3.2×10 6 m.

13 . A fiber glass strand comprising the plurality of glass fibers of claim 8 .

14 . A roving comprising the plurality of glass fibers of claim 8 .

15 . A yarn comprising the plurality of glass fibers of claim 8 .

16 . A woven fabric comprising the plurality of glass fibers of claim 8 .

17 . A non-woven fabric comprising the plurality of glass fibers of claim 8 .

18 . A chopped fiber glass strand comprising the plurality of glass fibers of claim 8 .

19 . A polymeric composite comprising:

a polymeric material; and

a plurality of glass fibers formed from the glass composition of claim 1 .

20 . An article of manufacture comprising a plurality of glass fibers formed from the glass composition of claim 1 .

Continuity (3)
Continuation 17357214 · Jun 24, 2021
Provisional Application 63043874 · Jun 25, 2020
Related Publication 20240300849A1 · Sep 12, 2024
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