IP Library › Granted Patent US 12,637,956
Granted Patent B2
US 12,637,956 · App. 18/890,013 · Granted May 26, 2026

Thermal barrier coating for edge component

Inventor: Brian Cronin (Manchester, CT)
Assignee: RTX Corporation
F01D11/122F05D2230/90F05D2240/11F05D2300/6033F05D2300/611
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,637,956
App. No.
18/890,013
Granted
May 26, 2026
Kind
B2
Abstract

A ceramic matric composite (CMC) component for a gas turbine engine, such as blade outer air seal (BOAS), may be shielded from thermal stress. The CMC component includes a first surface configured for exposure to a hot gas stream, a second surface configured for exposure to a cold gas stream, an edge surface of the CMC component disposed between and connecting the first and second surfaces. At least one coating layer is disposed on the first surface and wrapped over the edge surface and the second surface, wherein the at least one coating layer disposed on the second surface has a lower thermal conductivity than the CMC component so as to reduce a thermal gradient between the cooled first surface and the heated second surface.

Claims (33)

1 . A ceramic matrix composite (CMC) component for a gas turbine engine, comprising:

a first surface of the CMC component, the first surface configured for exposure to a hot gas stream;

a second surface of the CMC component disposed opposite the first surface, the second surface configured for exposure to a cold gas stream;

an edge surface of the CMC component disposed between and connecting the first and second surfaces; and

at least one coating layer,

wherein at least one layer of the at least one coating layer is applied on the first surface, at least one layer of the at least one coating layer is applied on the edge surface and at least one layer of the at least one coating layer is applied on the second surface,

wherein the at least one layer of the at least one coating layer applied to the second surface has a lower thermal conductivity than the CMC component, and

wherein the at least one layer of the at least one coating layer applied to the edge surface comprises an abradable coating layer wrapping over the edge surface.

2 . The CMC component of claim 1 , wherein the at least one coating layer comprises a first coating layer disposed on the first surface, the edge surface, and the second surface.

3 . The CMC component of claim 2 , wherein the at least one coating layer comprises a second coating layer disposed on the first coating layer disposed on the first surface, the edge surface, and the second surface.

4 . The CMC component of claim 2 , wherein the at least one coating layer comprises a second coating layer disposed on the first coating layer disposed on the first surface and a first portion of the edge surface.

5 . The CMC component of claim 1 , wherein the at least one coating layer comprises a thermal barrier layer.

6 . The CMC component of claim 1 , wherein the at least one coating layer comprises an environmental barrier layer.

7 . The CMC component of claim 1 , wherein the at least one coating layer comprises a machinable coating layer.

8 . The CMC component of claim 1 , wherein the CMC component is a blade outer air seal (BOAS).

9 . A method of thermally shielding a ceramic matric composite (CMC) component for a gas turbine engine to reduce thermal stress, comprising:

applying at least one layer of at least one coating layer to a first surface of the CMC component, the first surface configured for exposure to a hot gas stream;

applying at least one layer of the at least one coating layer to an edge surface of the CMC component disposed between and connecting the first surface and a second surface of the CMC component; and

applying at least one layer of the at least one coating layer to the second surface, the second surface disposed opposite the first surface and configured for exposure to a cold gas stream,

wherein the at least one layer of the at least one coating layer applied to the second surface has a lower thermal conductivity than the CMC component, and

wherein the at least one layer of the at least one coating layer applied to the edge surface comprises an abradable coating layer wrapping over the edge surface.

10 . The method of claim 9 , wherein applying the at least one coating layer comprises applying a first coating layer onto the first surface, the edge surface, and the second surface.

11 . The method of claim 10 , wherein applying the at least one coating layer comprises applying a second coating layer onto the first coating layer disposed on the first surface, the edge surface, and the second surface.

12 . The method of claim 10 , wherein applying the at least one coating layer comprises applying a second coating layer onto the first coating layer disposed on the first surface and a first portion of the edge surface.

13 . The method of claim 9 , wherein applying the at least one coating layer comprises applying a thermal barrier layer.

14 . The method of claim 9 , wherein applying the at least one coating layer comprises applying an environmental barrier layer.

15 . The method of claim 9 , wherein applying the at least one coating layer comprises applying a machinable coating layer.

16 . A method of thermally shielding a ceramic matric composite (CMC) blade outer air seal (BOAS) for a gas turbine engine to reduce thermal stress, comprising:

applying at least one layer of at least one coating layer to a first surface of the CMC BOAS, the first surface configured for exposure to a hot gas stream;

applying at least one layer of the at least one coating layer to an edge surface of the CMC BOAS disposed between and connecting the first surface and a second surface of the CMC BOAS; and

applying at least one layer of the at least one coating layer to the second surface, the second surface disposed opposite the first surface and configured for exposure to a cold gas stream,

wherein the at least one layer of the at least one coating layer applied to the second surface has a lower thermal conductivity than the CMC BOAS, and

wherein the at least one layer of the at least one coating layer applied to the edge surface comprises an abradable coating layer wrapping over the edge surface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2024
From: CRONIN, BRIAN
To: RTX CORPORATION
Reel/Frame 068636/0324 →
Continuity (1)
Related Publication 20260078685A1 · Mar 19, 2026
References Cited (19)
US 7563071B2 · Campbell · 2009 [cited by examiner]
US 9718735B2 · Delvaux · 2017 [cited by examiner]
US 9945242B2 · Tura · 2018 [cited by examiner]
US 11098399B2 · Paulino · 2021 [cited by examiner]
US 11131206B2 · Strock · 2021 [cited by examiner]
US 11519283B2 · Roy Thill · 2022 [cited by examiner]
US 11913340B2 · Johnson · 2024 [cited by examiner]
US 12110798B1 · Rogers · 2024 [cited by examiner]
US 12188365B1 · Thomas · 2025 [cited by examiner]
US 12228033B1 · Micucci · 2025 [cited by examiner]
US 20070077141A1 · Keller · 2007 [cited by examiner]
US 20100104426A1 · Keller · 2010 [cited by examiner]
US 20170152749A1 · Bunker et al. · 2017 [cited by applicant]
US 20240247594A1 · White, III et al. · 2024 [cited by applicant]
EP 3913193A1 · 2021 [cited by applicant]
WO 2019112662A1 · 2019 [cited by applicant]
Mullite Material Properties—MatWeb website—https://matweb.com/search/DataSheet.aspx?MatGUID=6ff3fda0bf744c93b4e423806faec494&ckck=1 (Year: 2025). [cited by examiner]
Naslain, R.R. (2005), SiC-Matrix Composites: Nonbrittle Ceramics for Thermo-Structural Application. International Journal of Applied Ceramic Technology, 2: 75-84. https://doi.org/10.1111/j.1744-7402.2005.02009. (Year: 2… [cited by examiner]
European Search Report dated Feb. 11, 2026 issued in corresponding application 25203504.3. [cited by applicant]