Granted Patent B2

US 12,638,002 · App. 18/278,262 · Granted May 26, 2026

Inventors: Andreas Herrig (Salzbergen, DE); Horacio Bulacio (Kolding, DK); Hans Minnee (DH Heerhugowaard, NL)

Assignee: LM WIND POWER A/S

F03D1/0688F05B2240/303F05B2250/183F05B2260/96

Abstract

Claims (42)

1 . A wind turbine blade ( 10 ) comprising a tip region, a leading edge and a trailing edge, wherein the wind turbine blade ( 10 ) is provided with a leading edge protection ( 60 ),

wherein the leading edge protection comprises a leading edge axis that is fitted on at least part of the leading edge ( 18 ) of the wind turbine blade ( 10 ), and wherein the leading edge protection ( 60 ) extends between the leading edge and a first edge ( 62 ) downstream a first side ( 26 ) of the wind turbine blade ( 10 ) as well as between the leading edge and a second edge ( 63 ) downstream a second side ( 24 ) of the wind turbine blade ( 10 ),

wherein the leading edge protection ( 60 ) comprises a first part ( 64 ), wherein the first edge ( 62 ) is non-parallel with a natural transition line ( 48 ) of the wind turbine blade ( 10 ) along the first part ( 64 ) of the leading edge protection ( 60 ), wherein the natural transition line is a line at which laminar flow at an operational condition at a design point of the wind turbine blade ( 10 ) transitions into turbulent flow on or over a surface of the wind turbine blade ( 10 ), and

wherein the leading edge protection ( 60 ) is arranged to cross the natural transition line of the wind turbine blade ( 10 ) such that the first edge ( 62 ) is arranged upstream of the natural transition line along one or more regions and is further arranged downstream of the natural transition line along one or more other regions along the first part ( 64 ) of the wind turbine blade ( 10 ).

2 . The wind turbine blade ( 10 ) according to claim 1 , wherein the first side ( 26 ) is a suction side of the wind turbine blade ( 10 ) and the second side ( 24 ) is a pressure side of the wind turbine blade ( 10 ).

3 . The wind turbine blade ( 10 ) according to claim 1 , wherein leading edge protection ( 60 ) is configured such that the first edge has an angle relative to the natural transition line that on average is at least 5 degrees along the first part ( 64 ) of the leading edge protection ( 60 ).

4 . The wind turbine blade ( 10 ) according to claim 1 , wherein the first part ( 64 ) comprises at least a first region, in which the leading edge is located upstream of the natural transition line ( 48 ), the first region being arranged between two other regions in which the first edge is located downstream of the natural transition line ( 48 ).

5 . The wind turbine blade ( 10 ) according to claim 1 , wherein the first edge ( 62 ) crosses the natural transition line ( 48 ) at a plurality of positions along the first part of the leading edge protection.

6 . The wind turbine blade ( 10 ) according to claim 1 , wherein the leading edge protection ( 60 ) is arranged such that the first edge at all positions along the first part is located no more than 15 cm upstream of the natural transition line of the wind turbine blade.

7 . The wind turbine blade ( 10 ) according to claim 1 , wherein the first part ( 64 ) of the leading edge protection ( 60 ) is fitted on a tip region of the leading edge of the wind turbine blade ( 10 ), wherein the tip region is curved and extends from a tip of the wind turbine blade ( 10 ).

8 . The wind turbine blade ( 10 ) according to claim 1 , wherein the first edge ( 62 ) of the leading edge protection ( 60 ) is configured to be non-linear along the first part ( 64 ) of the leading edge protection ( 60 ).

9 . The wind turbine blade ( 10 ) according to claim 1 , wherein the leading edge protection ( 60 ) comprises a first point ( 66 ) on the first edge ( 62 ) having a first distance ( 68 ) to the natural transition line ( 48 ) and a second point ( 67 ) on the first edge ( 62 ) having a second distance ( 69 ) to the natural transition line ( 48 ), wherein the first point ( 66 ) is configured to be arranged more proximal to the tip of the wind turbine blade ( 10 ) than the second point ( 67 ), wherein the first and second points ( 66 , 67 ) are each arranged on the first part ( 64 ) of the leading edge protection ( 60 ) and wherein the second distance ( 69 ) is larger than the first distance ( 68 ).

10 . The wind turbine blade ( 10 ) according to claim 1 , wherein the first edge ( 62 ) is configured to be arch shaped or curved along part of the leading edge protection ( 60 ) or wherein the first edge ( 62 ) extends in a pattern along the first part ( 64 ) of the leading edge protection ( 60 ).

11 . The wind turbine blade ( 10 ) according to claim 1 , wherein the first edge ( 62 ) is non-parallel with a natural transition line ( 48 ) of the laminar boundary layer along the first part ( 64 ) of the leading edge protection ( 60 ) and/or at least part of the first edge ( 62 ) is fitted to the first side ( 26 ) of the wind turbine blade ( 10 ) downstream of the natural transition line ( 48 ) of the laminar boundary layer along the first part ( 64 ) of the leading edge protection ( 60 ).

12 . The wind turbine blade ( 10 ) according to claim 1 , wherein the second edge ( 63 ) is arranged to be substantially parallel to the leading edge of the wind turbine blade ( 10 ) along the first part ( 64 ), and a mean distance between the second edge ( 63 ) and the natural transition line ( 48 ) is shorter than a mean distance between the first edge ( 62 ) and the natural transition line ( 48 ) along the first part ( 64 ).

13 . The wind turbine blade ( 10 ) according to claim 1 ,

wherein the leading edge protection ( 60 ) is a foil or a film with a thickness between 0.05 mm to 10 mm, and wherein the leading edge protection ( 60 ) comprises or essentially consists of an erosion-resistant material.

14 . The wind turbine blade ( 10 ) according to claim 1 ,

wherein the leading edge protection ( 60 ) has a planform configuration before it is arranged on a wind turbine blade ( 10 ) and an in-use configuration when it is fitted to the wind turbine blade ( 10 ), and wherein the leading edge protection ( 60 ) is designed such that it has a trapezoid shape in a pre-installation configuration and a curved first and/or second edge ( 63 ) in the in-use configuration.

15 . The wind turbine blade ( 10 ) according to claim 1 , wherein the leading edge protection ( 60 ) comprises a groove or a step with a wavy shape.

16 . A wind turbine ( 2 ) comprising a number of the wind turbine blade ( 10 ) according to claim 1 .

17 . A leading edge protection ( 60 ) for a wind turbine blade ( 10 ), wherein a leading edge axis ( 61 ) of the leading edge protection ( 60 ) is configured to be fitted on at least part of a leading edge ( 18 ) of a wind turbine blade ( 10 ) and the leading edge protection ( 60 ) is configured to extend between the leading edge and a first edge ( 62 ) downstream a first side ( 26 ) of the wind turbine blade ( 10 ) as well as between the leading edge and a second edge ( 63 ) downstream a second side ( 24 ) of the wind turbine blade ( 10 ),

wherein the leading edge protection ( 60 ) comprises a first part ( 64 ) and wherein the first edge ( 62 ) is configured to be non-parallel with a natural transition line ( 48 ) of the wind turbine blade ( 10 ) along the first part ( 64 ) of the leading edge protection ( 60 ), wherein the natural transition line is a line at which laminar flow at an operational condition at a design point of the wind turbine blade ( 10 ) transitions into turbulent flow on or over a surface of the wind turbine blade ( 10 ), and

wherein the leading edge protection ( 60 ) is configured to be arranged to cross the natural transition line of the wind turbine blade ( 10 ) such that the first edge ( 62 ) is arranged upstream of the natural transition line along one or more regions, and is further configured to be arranged downstream of the natural transition line along one or more other regions along the first part ( 64 ) of the wind turbine blade ( 10 ).

18 . The leading edge protection ( 60 ) according to claim 17 , wherein the first side ( 26 ) is a suction side of the wind turbine blade ( 10 ) and the second side ( 24 ) is a pressure side of the wind turbine blade ( 10 ).

19 . The leading edge protection ( 60 ) according to claim 17 , wherein leading edge protection ( 60 ) is configured such that the first edge has an angle relative to the natural transition line that on average is at least 5 degrees along the first part ( 64 ) of the leading edge protection ( 60 ).

20 . The leading edge protection ( 60 ) according to claim 17 , wherein the first part ( 64 ) comprises at least a first region, in which the leading edge is located upstream of the natural transition line ( 48 ), the first region being arranged between two other regions in which the first edge is located downstream of the natural transition line ( 48 ).

21 . The leading edge protection ( 60 ) according to claim 17 , wherein the first edge ( 62 ) crosses the natural transition line ( 48 ) at a plurality of positions along the first part of the leading edge protection.

22 . The leading edge protection ( 60 ) according to claim 17 , wherein the leading edge protection ( 60 ) is configured such that the first edge at all positions along the first part is located no more than 15 cm upstream of the natural transition line of the blade.

23 . The leading edge protection ( 60 ) according to claim 17 , wherein the first part ( 64 ) of the leading edge protection ( 60 ) is configured to be fitted on a tip region of the leading edge of the wind turbine blade ( 10 ), wherein the tip region is curved and extends from a tip of the wind turbine blade ( 10 ).

24 . The leading edge protection ( 60 ) according to claim 17 , wherein the first edge ( 62 ) of the leading edge protection ( 60 ) is configured to be non-linear along the first part ( 64 ) of the leading edge protection ( 60 ).

25 . The leading edge protection ( 60 ) according to claim 17 , wherein the leading edge protection ( 60 ) comprises a first point ( 66 ) on the first edge ( 62 ) having a first distance ( 68 ) to the natural transition line ( 48 ) and a second point ( 67 ) on the first edge ( 62 ) having a second distance ( 69 ) to the natural transition line ( 48 ), wherein the first point ( 66 ) is configured to be arranged more proximal to the tip of the wind turbine blade ( 10 ) than the second point ( 67 ), wherein the first and second points ( 66 , 67 ) are each arranged on the first part ( 64 ) of the leading edge protection ( 60 ) and wherein the second distance ( 69 ) is larger than the first distance ( 68 ).

26 . The leading edge protection ( 60 ) according to claim 17 , wherein the first edge ( 62 ) is configured to be arch shaped or curved along part of the leading edge protection ( 60 ) when the leading edge protection ( 60 ) is fitted to the wind turbine blade ( 10 ) or wherein the first edge ( 62 ) extends in a pattern along the first part ( 64 ) of the leading edge protection ( 60 ).

27 . The leading edge protection ( 60 ) according to claim 17 , wherein the first edge ( 62 ) is configured to be non-parallel with a natural transition line ( 48 ) of the laminar boundary layer along the first part ( 64 ) of the leading edge protection ( 60 ) and/or at least part of the first edge ( 62 ) is configured to be fitted to the first side ( 26 ) of the wind turbine blade ( 10 ) downstream of the natural transition line ( 48 ) of the laminar boundary layer along the first part ( 64 ) of the leading edge protection ( 60 ).

28 . The leading edge protection ( 60 ) according to claim 17 , wherein the second edge ( 63 ) is configured to be substantially parallel to the leading edge of the wind turbine blade ( 10 ) along the first part ( 64 ), and a mean distance between the second edge ( 63 ) and the natural transition line ( 48 ) is shorter than a mean distance between the first edge ( 62 ) and the natural transition line ( 48 ) along the first part ( 64 ).

29 . The leading edge protection ( 60 ) according to claim 17 , wherein the leading edge protection ( 60 ) is a foil or a film with a thickness between 0.05 mm to 10 mm, and wherein the leading edge protection ( 60 ) comprises or essentially consists of an erosion-resistant material.

30 . The leading edge protection ( 60 ) according to claim 17 , wherein the leading edge protection ( 60 ) has a planform configuration before it is arranged on a wind turbine blade ( 10 ) and an in-use configuration when it is fitted to the wind turbine blade ( 10 ), and wherein the leading edge protection ( 60 ) is designed such that it has a trapezoid shape in a pre-installation configuration and a curved first and/or second edge ( 63 ) in the in-use configuration.

31 . The leading edge protection ( 60 ) according to claim 17 , wherein the leading edge protection ( 60 ) comprises a groove or a step with a wavy shape.

32 . A method for protecting a leading edge of a wind turbine blade ( 10 ) arranged on a wind turbine ( 2 ), the method comprising the steps of:

determining a plurality of operating conditions under which the wind turbine ( 2 ) will be operated for a period of time,

estimating a plurality of locations of natural transition lines of a laminar boundary layer on a first side ( 26 ) of the wind turbine blade ( 10 ) based on the plurality of operating conditions and an estimation of wind conditions during the period of time,

designing a leading edge protection ( 60 ) for the wind turbine blade ( 10 ) according to claim 17 , such that the first edge along a first part ( 64 ) of the leading edge protection ( 60 ) is configured to be non-parallel with the natural transition lines ( 48 ) under the plurality of operating conditions and/or such that part of the first edge is configured to be fitted to the first side ( 26 ) of the wind turbine blade ( 10 ) downstream of the natural transition line ( 48 ) along the first part ( 64 ) of the leading edge protection ( 60 ), fitting the leading edge protection ( 60 ) to the wind turbine blade ( 10 ).

Assignments (1)

Priority Claims (1)

Continuity (2)

References Cited (9)