IP Library › Granted Patent US 12,638,511
Granted Patent B2
US 12,638,511 · App. 17/640,641 · Granted May 26, 2026

Battery characterisation and monitoring system

Inventors: Gary Kendall (Rotherfield, GB); Matthew Withers (Hove, GB); Peter Kruger (Hove, GB); Mark Bason (Hove, GB)
Assignees: CDO2 Limited; The University of Sussex
G01R31/3828G01R31/396G01R33/02
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Quick Facts
Patent No.
US 12,638,511
App. No.
17/640,641
Granted
May 26, 2026
Kind
B2
Abstract

A method for non-invasive characterisation of a cell for a battery is provided, the method comprising: measuring a magnetic field generated by the cell using a plurality of magnetic field sensors positioned adjacent to the cell, the measuring producing magnetic field sensor data, wherein the measuring is performed while the cell is in a passive state; determining current density profile data across the cell based on the magnetic field sensor data; and determining a condition of the cell using the current density profile data.

Claims (28)

1 . A method for non-invasive characterisation of an electrical charge storage device, the method comprising the following steps (i) to (iii):

(i) using a plurality of optically pumped magnetometers positioned adjacent to the electrical charge storage device to directly measure a magnetic field generated by electrochemical self-discharge of the electrical charge storage device, the measuring producing magnetic field sensor data, wherein the measuring is performed while the electrical charge storage device is in a passive state;

(ii) determining current density profile data across the electrical charge storage device based on the magnetic field sensor data; and

(iii) determining a condition of the electrical charge storage device using the current density profile data.

2 . A method as claimed in claim 1 , wherein the electrical charge storage device is a cell for a battery.

3 . A method as claimed in claim 2 , wherein the method is performed during a pre-use conditioning stage of the cell during the fabrication of the battery.

4 . A method as claimed in claim 3 , wherein the pre-use conditioning stage takes place at a temperature above 25° C. and/or the pre-use conditioning stage is performed for a period of one week or more.

5 . A method as claimed in claim 3 , wherein the pre-use conditioning stage comprises an ageing process for the cell.

6 . A method as claimed in claim 3 , wherein the condition of the cell, as determined from the current density profile data, is used to determine whether to continue with conditioning the cell during the pre-use conditioning stage, to modify the conditioning, to stop the conditioning, and/or to reject the cell.

7 . A method as claimed in claim 2 , wherein the determining of a condition of the cell comprises one or more of:

assessing growth of a solid electrolyte interface within the cell;

detecting one or more defects within the cell; and

detecting inhomogeneities within parts of the cell introduced during manufacture.

8 . A method as claimed in claim 2 , wherein the method comprises repeating steps (i) to (iii) in order to monitor developments in the condition of the cell.

9 . A method as claimed in claim 8 wherein the monitoring of developments in condition of the cell is used to assess a rate of growth of a solid electrolyte interface within the cell.

10 . A method as claimed in claim 2 , wherein the steps (i) to (iii) are repeated at intervals;

wherein the intervals are a duration of at least three hours or more, optionally twelve hours or more;

wherein the intervals are a duration of no greater than 72 hours; and/or

wherein the intervals are a duration in a range of 12-36 hours.

11 . A method as claimed in claim 2 , wherein the magnetic field sensors measure only electrochemical self-discharge of the cell.

12 . A method as claimed in claim 2 , wherein the method is applied to a cell of a used battery, to identify soft short circuits within the cell or to determine the self-discharge C-rate of the cell.

13 . A method as claimed in claim 1 , wherein the electrical charge storage device is in a state of full charge or partial charge when the method is performed, and/or wherein the method is performed before an external electrical load has been placed across terminals of the electrical charge storage device.

14 . A method as claimed in claim 1 , wherein the method comprises generating a current density image of the electrical charge storage device based on the determined current density profile.

15 . A method as claimed in claim 1 , wherein the method further comprises transporting the electrical charge storage device into a magnetically shielded environment.

16 . A method as claimed in claim 15 , wherein the magnetically shielded environment incorporates a degaussing mechanism to temporarily remove residual magnetic field from ferromagnetic components of the electrical charge storage device.

17 . A method as claimed in claim 1 , wherein the magnetic field sensors are arranged in a sensor array which is moved relative to the electrical charge storage device, the magnetic field sensors collectively measuring a band of the magnetic field adjacent the electrical charge storage device, the band extending in a transverse direction to a direction of relative movement as the sensor array passes over a surface of the electrical charge storage device.

18 . A method as claimed in claim 1 , wherein the magnetic field sensors are positioned within a distance of less than 10 mm from a surface of the electrical charge storage device during measuring of the magnetic field.

19 . A method as claimed in claim 1 , wherein the method is applied to any of: a fuel cell; a super capacitor; an electrochemical device; and an electrostatic device.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2022
From: KENDALL, GARY; WITHERS, MATTHEW
To: CDO2 LIMITED
Reel/Frame 059195/0247 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2022
From: KRUGER, PETER; BASON, MARK
To: THE UNIVERSITY OF SUSSEX
Reel/Frame 059195/0254 →
Priority Claims (1)
GB 1912735 · Sep 4, 2019 · national
Continuity (1)
Related Publication 20220357402A1 · Nov 10, 2022
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