IP Library › Granted Patent US 12,641,945
Granted Patent B2
US 12,641,945 · App. 18/029,896 · Granted May 26, 2026

Display device with improved aperture ratio and method of manufacturing the same

Inventors: Sentaro Kida (Sakai City, JP); Yasushi Asaoka (Sakai City, JP); Tsuyoshi Kamada (Sakai City, JP)
Assignee: SHARP KABUSHIKI KAISHA
H10K50/115H10K59/1201H10K59/35H10K59/80515
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Quick Facts
Patent No.
US 12,641,945
App. No.
18/029,896
Granted
May 26, 2026
Kind
B2
Abstract

A display device includes a substrate, an insulating film formed over the substrate, a first pixel electrode formed over the insulating film, a first light-emitting layer formed over the first pixel electrode and overlapping the first pixel electrode in a plan view, a second light-emitting layer formed in a recess provided in the insulating film, and a second pixel electrode overlapping the recess in a plan view. At least one of the first light-emitting layer and the second light-emitting layer includes a quantum dot as a light-emitting material.

Claims (57)

1 . A display device comprising:

a substrate;

an insulating film formed over the substrate;

a first pixel electrode formed over the insulating film;

a first light-emitting layer formed over the first pixel electrode and overlapping the first pixel electrode in a plan view;

a second light-emitting layer formed in a recess provided in the insulating film;

a second pixel electrode overlapping the recess in the plan view;

a third pixel electrode formed over the insulating film or in another recess provided in the insulating film; and

a third light-emitting layer formed over the third pixel electrode, overlapping the third pixel electrode in the plan view, and configured to emit a color different from colors emitted by the first light-emitting layer and the second light-emitting layer,

wherein:

at least one of the first light-emitting layer or the second light-emitting layer includes a quantum dot as a light-emitting material, and

at least one of the first light-emitting layer or the third light-emitting layer is a resist layer.

2 . The display device according to claim 1 , wherein the insulating film covers an edge of the second pixel electrode.

3 . A display device comprising:

a substrate;

an insulating film formed over the substrate;

a first pixel electrode formed over the insulating film;

a first light-emitting layer formed over the first pixel electrode and overlapping the first pixel electrode in a plan view;

a second light-emitting layer formed in a recess provided in the insulating film; and

a second pixel electrode overlapping the recess in the plan view,

wherein:

at least one of the first light-emitting layer or the second light-emitting layer includes a quantum dot as a light-emitting material, and

a residue of a sacrificial layer for liftoff is included under a part of the first light-emitting layer.

4 . The display device according to claim 3 , wherein the second light-emitting layer is provided in common to a plurality of subpixels of an identical color.

5 . The display device according to claim 3 , wherein

the first light-emitting layer and the second light-emitting layer are linear in the plan view, and

the second light-emitting layer is wider than the first light-emitting layer.

6 . The display device according to claim 3 , wherein

the substrate includes a first transistor connected to the first pixel electrode, and a second transistor connected to the second pixel electrode, and

the first light-emitting layer further overlaps a semiconductor film of at least one of the first transistor or the second transistor in the plan view.

7 . The display device according to claim 3 , wherein the insulating film covers an edge of the second pixel electrode.

8 . The display device according to claim 3 , further comprising an edge cover film covering an edge of the first pixel electrode.

9 . The display device according to claim 3 , wherein the insulating film is removed in the recess.

10 . The display device according to claim 3 , wherein the insulating film is formed more thinly in the recess than in a surrounding region of the insulating film.

11 . The display device according to claim 3 , wherein the second light-emitting layer further comprises an ink-jet printed layer containing an ink-jet printing material.

12 . A display device comprising:

a substrate;

an insulating film formed over the substrate;

a first pixel electrode formed over the insulating film;

a first light-emitting layer formed over the first pixel electrode and overlapping the first pixel electrode in a plan view;

a second light-emitting layer formed in a recess provided in the insulating film; and

a second pixel electrode overlapping the recess in the plan view,

wherein:

at least one of the first light-emitting layer or the second light-emitting layer includes a quantum dot as a light-emitting material, and

the first light-emitting layer includes the quantum dot and a photosensitive ligand.

13 . The display device according to claim 12 , wherein

the substrate includes a first transistor connected to the first pixel electrode, and a second transistor connected to the second pixel electrode, and

the first light-emitting layer further overlaps a semiconductor film of at least one of the first transistor or the second transistor in the plan view.

14 . The display device according to claim 12 , wherein the insulating film covers an edge of the second pixel electrode.

15 . The display device according to claim 12 , further comprising an edge cover film covering an edge of the first pixel electrode.

16 . The display device according to claim 12 , wherein the insulating film is removed in the recess.

17 . The display device according to claim 12 , wherein the insulating film is formed more thinly in the recess than in a surrounding region of the insulating film.

18 . The display device according to claim 12 , wherein the second light-emitting layer further comprises an ink-jet printed layer containing an ink-jet printing material.

19 . The display device according to claim 12 , wherein the second light-emitting layer is provided in common in a plurality of subpixels of an identical color.

20 . The display device according to claim 12 , wherein

the first light-emitting layer and the second light-emitting layer are linear in the plan view, and

the second light-emitting layer is wider than the first light-emitting layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2023
From: KIDA, SENTARO; ASAOKA, YASUSHI; KAMADA, TSUYOSHI
To: SHARP KABUSHIKI KAISHA
Reel/Frame 063197/0955 →
Priority Claims (1)
WO PCT/JP2020/037738 · Oct 5, 2020 · international
Continuity (1)
Related Publication 20230371343A1 · Nov 16, 2023
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