Granted Patent B2

US 12,643,582 · App. 18/033,502 · Granted Jun 2, 2026

Inventor: John Kinghorn (Hants, GB)

B61G7/08B61G3/10B61G3/16B61G3/20B61G5/02B61G5/06B61G7/10B61G7/12

Abstract

Claims (56)

1 . A coupler ( 2 ) for coupling rail vehicles together comprising:

an extendable coupling body ( 10 );

an extending mechanism ( 6 );

a controller ( 100 ) arranged to control actuation of the extending mechanism ( 6 ); and

a support housing ( 20 ) for mounting the coupler ( 2 ) to a railway carriage, wherein the coupling body ( 10 ) and the extending mechanism ( 6 ) are mounted within the support housing ( 20 );

wherein the extending mechanism ( 6 ) is arranged to be actuated to move the coupling body ( 10 ) relative to the support housing any distance between a retracted position and an extended position such that a coupling interface ( 84 ) of the coupler ( 2 ) and a coupling interface of a second coupler can couple together independent of rail vehicle movement, a distance between the retracted position and the extended position defining a coupling range of the coupler ( 2 );

wherein the coupling interface ( 84 ) is arranged to receive connections of the railway carriage for coupling to a coupling interface of a second coupler;

wherein a distance between the coupling interface ( 84 ) and the support housing ( 20 ) increases as the coupling body ( 10 ) moves from the retracted position towards the extended position; and

wherein the coupling interface ( 84 ) is arranged to engage the coupling interface of the second coupler upon contact between the interfaces such that the coupling interface ( 84 ) can engage the coupling interface of the second coupler at any distance within the coupling range without requiring any rail vehicle movement.

2 . The coupler as claimed in claim 1 , wherein the extending mechanism is substantially cylindrical and mounted to the support housing via a bearing arrangement ( 16 a , 16 b ) such that the extending mechanism is constrained axially but may rotate freely relative to the support housing.

3 . The coupler as claimed in claim 2 , wherein the coupling body comprises a first end ( 11 ) having the coupling interface, and an opposing second end; and

wherein at least a portion of the coupling body between the first and second end is substantially cylindrical, the extending mechanism substantially encircling, and being in threaded engagement with, the cylindrical portion, and the coupling body being constrained rotationally,

the coupler further comprising a drive means ( 24 ) that is arranged to rotate the extending mechanism when the drive means is actuated by the controller; and

wherein the drive means comprises a locking mechanism that is arranged to prevent rotation of the extending mechanism when the drive means is not being actuated.

4 . The coupler as claimed in claim 3 , wherein the coupling interface comprises:

an inner termination portion ( 45 a ) which substantially faces the second end and is arranged to receive the connections of the railway carriage; and

an opposing outer coupling head ( 80 ),

wherein the coupling head comprises:

an engaging means ( 81 , 82 ) that is arranged to reversibly engage a coupling head of the second coupler upon contact between the coupling heads; and

coupling contacts that are arranged to couple to the connections of the railway carriage from the termination portion, and reversibly couple to coupling contacts of the second coupler upon engagement between the coupling heads.

5 . The coupler as claimed in claim 4 , wherein the support housing is mounted to the railway carriage via a gimbal frame, the support housing being rotatably mounted to the gimbal frame ( 30 ) via a bearing arrangement ( 31 a , 31 b );

wherein the gimbal frame is rotatably mounted to the railway carriage via a bearing arrangement; and

wherein the gimbal frame is mounted to the railway carriage via a coupler housing ( 90 ), and the coupler housing substantially surrounds the coupling body such that the coupling head is within the coupler housing when in the coupling body is in the retracted position.

6 . The coupler as claimed in claim 5 , wherein the coupling head further comprises a covering arrangement ( 85 a , 85 b ) that is arranged to:

cover the coupling head when the coupling body is in the retracted position to protect and/or seal the coupling head; and

expose the coupling head when the coupling body is in the extended position;

wherein the covering arrangement comprises a first ( 85 a ) and a second ( 85 b ) elongate cover that are pivotally mounted to the coupling head such that the covers are moveable between an open and a closed position;

wherein in the open position, outer edges ( 95 a , 95 b ) of the first and the second cover are substantially flush with the coupling contacts of the coupling head such that the coupling contacts are exposed, and in the closed position, the outer edges of the first and the second cover are in contact with one another such that the coupling contacts are between the first and second cover and the coupling head;

wherein the first and the second cover are held in a neutral position between the open and closed positions, and the coupler housing comprises housing projections ( 91 a , 91 b ) that are arranged to engage the covers as the coupling body moves into the retracted position such that the covers are biased towards one another and move into the closed position; and

wherein the first and the second cover are arranged to move from the neutral position into the open position upon contact with a first and a second cover of the second coupler.

7 . The coupler as claimed in claim 6 , wherein the first and the second cover comprise a longitudinal projection ( 88 a , 88 b , 88 c ) that is arranged to form a flange against the coupler housing when the coupling body is in the retracted position; and

wherein the first and the second cover comprise sensors ( 98 a , 98 b ) that are arranged to detect movement of the covers from the neutral position to indicate the proximity of the second coupler.

8 . The coupler as claimed in claim 5 , wherein the connections of the railway carriage comprise a first set of connections and a second set of connections; and

wherein the second end comprises an opening into the coupling body, and the termination portion is arranged to receive the first set of connections via the opening.

9 . The coupler as claimed in claim 8 , wherein the support housing comprises longitudinal beams ( 33 a , 33 b ) that receive, and are substantially parallel with, the coupling body; and

wherein the coupling body has longitudinal grooves ( 14 ) that face the beams, and the beams have longitudinal protrusions that are arranged to engage the grooves to permit axial but restrict rotational movement of the coupling body.

10 . The coupler as claimed in claim 9 , wherein the beams are mounted together at an end distal from the support housing via a plate ( 43 a ), and the opening is arranged to receive the first set of connections via the plate.

11 . The coupler as claimed in claim 10 , wherein the first set of connections coupled between the termination portion and the plate are arranged in a spiral formation to allow extension and retraction of the first set of connections.

12 . The coupler as claimed in claim 8 , wherein the termination portion and the second end protrude radially relative to a longitudinal line of the coupling body, and the protruding portion of the termination portion is arranged to receive the second set of connections via the protruding portion of the second end.

13 . The coupler as claimed in claim 12 , wherein the first set of connections comprise at least one or more of low-power electrical connections, pneumatic connections and optical connections; and

wherein the second set of connections are high-power electrical connections.

14 . The coupler as claimed in claim 12 , wherein the second set of connections comprise conductive rods ( 40 a , 40 , 40 c ) that are mounted between the protruding portions of the termination portion and the second end, and coupled at the second end to a hotel bus of the railway carriage.

15 . The coupler as claimed in claim 14 , wherein the rods are coupled to the hotel bus via rod contacts ( 51 a , 51 b , 51 c ) that are arranged to be switched between engaging and disengaging the rods.

16 . The coupler as claimed in claim 15 , wherein the rod contacts are mounted to the support housing via an insulated frame ( 50 ); and

wherein the insulated frame comprises brushes ( 66 ) that contact the rods such that movement of the rods relative to the brushes removes oxidation from the rods.

17 . The coupler as claimed in claim 1 , wherein the controller is further arranged to operate the coupling, and communicate with a controller of the second coupler, wherein the controllers are arranged to synchronise the coupling and decoupling of the coupling interface with a coupling interface of the second coupler.

18 . A method of controlling a first coupler as claimed in claim 1 , the method comprising the steps of:

receiving a request to couple command from a second coupler ( 2 b );

transmitting an agreement to couple command to the second coupler;

extending the coupling body from the retracted position towards the extended position;

causing the coupling interface to engage the coupling interface of the second coupler upon contact between the interfaces; and

connecting at least a portion of the connections of the railway carriage to the coupling interface of the second coupler.

19 . The method as claimed in claim 18 , wherein a speed of the extension of the coupling body is reduced upon contact between the coupling interface and the coupling interface of the second coupler; and

wherein a speed of the retraction of the coupling body is increased as the coupling interface no longer contacts the coupling interface of the second coupler.

20 . The method as claimed in claim 19 , wherein extension of the coupling body is stopped upon engagement between the coupling interface and the coupling interface of the second coupler; and

wherein retraction of the coupling body begins upon disengagement between the coupling interface and the coupling interface of the second coupler.

Priority Claims (1)

Continuity (1)

References Cited (12)