IP Library Granted Patent US 12,643,963
Granted Patent B2
US 12,643,963 · App. 18/038,939 · Granted Jun 2, 2026

Polyethylene and preparation method thereof

Inventors: Christine Jisoo Song (Daejeon, KR); Jiwon Yoon (Daejeon, KR); Yi Young Choi (Daejeon, KR)
Assignee: LG CHEM, LTD.
C08F10/02C08F4/65912C08F4/6592C08F210/16C08F2420/01C08F2420/08
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Quick Facts
Patent No.
US 12,643,963
App. No.
18/038,939
Granted
Jun 2, 2026
Kind
B2
Abstract

Provided are a polyethylene which is improved in terms of total volatile organic compounds (TVOCs) generated by low molecular weight polymers, thereby being suitable for fiber production, and a method of preparing the same.

Claims (40)

1 . A polyethylene, of which

a melt index according to (ASTM D 1238 measured at 190° C. under loaded of 2.16 kg is 15 g/10 min to 40 g/10 min,

a melt flow rate ratio (MFRR) of MI 5 /MI 2.16 is 2.3 to 2.7,

an integral value in a region where Log Mw is 3.0 or less in a GPC curve, wherein an x-axis is the log Mw and a y-axis is dw/d log Mw, is 0.8% to 1.8% of a total integral value, and

a content of a linear hydrocarbon having 3 to 32 carbon atoms based on 1 g of the polyethylene is 600 ppm or less, when a peak area of the linear hydrocarbon having 3 to 32 carbon atoms is converted into a ratio with respect to a peak area of the polyethylene in a GC-FID graph obtained through gas chromatography/flame ionization detector analysis using GC-FID, Inlet, Detector temperature at 300° C., a residence time of 20 minutes.

2 . The polyethylene of claim 1 , wherein the integral value is 0.9% to 1.5% of the total integral value.

3 . The polyethylene of claim 1 , wherein a molecular weight distribution (Mw/Mn) is 2.0 to 2.6.

4 . The polyethylene of claim 1 , wherein a weight average molecular weight is 38000 g/mol to 65000 g/mol.

5 . The polyethylene of claim 1 , wherein the content of a linear hydrocarbon having 3 to 32 carbon atoms based on 1 g of the polyethylene is 80 ppm to 600 ppm.

6 . The polyethylene of claim 1 , wherein a density measured with (ASTM D 1505 at 23° C. is 0.945 g/cm 3 to 0.965 g/cm 3 .

7 . The polyethylene of claim 1 , wherein the polyethylene comprises a homopolymer of ethylene or a copolymer of a C 4-20 alpha-olefin monomer and ethylene.

8 . A method of preparing the polyethylene of claim 1 , comprising polymerizing ethylene in the presence of a catalyst composition including a metallocene compound represented by Chemical Formula 1:

wherein in Chemical Formula 1,

B is boron,

M is a Group 4 transition metal,

R 1 to R 4 are each independently hydrogen, C 1-20 alkyl, C 3-20 cycloalkyl, or C 6-20 aryl, or R 1 and R 2 or R 3 and R 4 are connected to each other to form a substituted or unsubstituted C 6-60 aromatic ring,

R 5 and R 6 are each independently C 1-20 alkyl, C 3-20 cycloalkyl, or C 6-20 aryl, or R 5 and R 6 are connected to each other to form a C 3-60 aliphatic ring or a C 6-60 aromatic ring,

X 1 and X 2 are each independently C 1-20 alkyl or —O(CO)R′, wherein R′ is C 1-20 alkyl,

Q is a substituted or unsubstituted C 2-60 hetero ring including any one or more selected from the group consisting of N, O, and S,

Y and Y′ are elements constituting Q,

Y is N, O, or S, and

Y′ is an element of Q, and is adjacent to Y, and is N or C.

9 . The method of claim 8 , wherein R 1 to R 4 are each independently hydrogen, or methyl, or R 1 and R 2 or R 3 and R 4 are connected to each other to form a benzene ring or a 1,2,3,4-tetrahydronaphthalene ring, wherein the benzene ring or the 1,2,3,4-tetrahydronaphthalene ring is unsubstituted or substituted with one substituent to four substituents selected from the group consisting of methyl, tert-butyl, and 4-tert-butyl phenyl.

10 . The method of claim 8 , wherein R 5 and R 6 are each independently methyl or phenyl, or R 5 and R 6 are connected to each other to form a cyclooctane ring.

11 . The method of claim 8 , wherein the compound represented by Chemical Formula 1 is any one of compounds represented by the following structural formulae:

12 . The method of claim 8 , wherein the catalyst composition further includes one or more cocatalyst compounds selected from the group consisting of compounds represented by Chemical Formula 2 to Chemical Formula 4:

—[Al(R 10 )—O] a —  Chemical Formula 2

wherein in Chemical Formula 2,

R 10 is halogen; or C 1-20 hydrocarbyl substituted or unsubstituted with halogen; and

a is an integer of 2 or more,

D(R 11 ) 3   Chemical Formula 3

wherein in Chemical Formula 3,

D is aluminum or boron; and

R 11 is halogen; or C 1-20 hydrocarbyl substituted or unsubstituted with halogen,

[L-H] + [ZA 4 ] − or [L] + [ZA 4 ]  Chemical Formula 4

wherein in Chemical Formula 4,

L is a neutral or cationic Lewis base;

H is a hydrogen atom;

Z is a group 13 element; and

A's are each independently C 6-40 aryl or C 1-20 alkyl, wherein C 6-40 aryl or C 1-20 alkyl is unsubstituted or substituted with one or more substituents selected from the group consisting of halogen, C 1-20 alkyl, C 1-20 alkoxy, and C 6-40 allyloxy.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: SONG, CHRISTINE JISOO; YOON, JIWON; CHOI, YI YOUNG
To: LG CHEM, LTD.
Reel/Frame 063776/0708 →
Priority Claims (2)
KR 10-2020-0165109 · Nov 30, 2020 · national
KR 10-2021-0166074 · Nov 26, 2021 · national
Continuity (1)
Related Publication 20240026042A1 · Jan 25, 2024
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