IP Library › Granted Patent US 12,645,166
Granted Patent B2
US 12,645,166 · App. 19/026,559 · Granted Jun 2, 2026

Conductive member, charging device, process cartridge, and image forming apparatus

Inventors: Kenta Yamakoshi (Kanagawa, JP); Yukimi Kawabata (Kanagawa, JP)
Assignee: FUJIFILM Business Innovation Corp.
G03G15/0233C09D5/24C09D177/00G03G21/1814
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Quick Facts
Patent No.
US 12,645,166
App. No.
19/026,559
Granted
Jun 2, 2026
Kind
B2
Abstract

A conductive member includes a substrate; an elastic layer provided on the substrate; and a surface layer provided on the elastic layer, in which the surface layer has a sea/island structure that consists of a sea portion containing a first resin and an island portion containing a second resin, a conductive agent is unevenly distributed in an interface between the sea portion and the island portion, in observation of a cross section of the surface layer, a ratio A of a total area of the island portions in a region X from a surface of the surface layer to a depth that is 10% of a film thickness is 40% or more and 80% or less, a linked island portion where two or more of the island portions are linked is present in the region X, and a ratio B of a total area of the linked island portions to the total area of the island portions is 50% or more and 100% or less.

Claims (58)

1 . A conductive member comprising:

a substrate;

an elastic layer provided on the substrate; and

a surface layer provided on the elastic layer,

wherein the surface layer has a sea/island structure that consists of a sea portion containing a first resin and an island portion containing a second resin,

a conductive agent is unevenly distributed in an interface between the sea portion and the island portion,

in observation of a cross section of the surface layer, a ratio A of a total area of the island portions in a region X from a surface of the surface layer to a depth that is 10% of a film thickness is 40% or more and 80% or less,

a linked island portion where two or more of the island portions are linked is present in the region X, and

a ratio B of a total area of the linked island portions to the total area of the island portions is 50% or more and 100% or less.

2 . The conductive member according to claim 1 ,

wherein the ratio A is 50% or more and 70% or less.

3 . A charging device comprising:

the conductive member according to claim 2 .

4 . A process cartridge comprising:

the charging device according to claim 3 ; and

wherein the process cartridge is attachable to and detachable from an image forming apparatus.

5 . The conductive member according to claim 1 ,

wherein the ratio B is 80% or more and 100% or less.

6 . A charging device comprising:

the conductive member according to claim 5 .

7 . A process cartridge comprising:

the charging device according to claim 6 ; and

wherein the process cartridge is attachable to and detachable from an image forming apparatus.

8 . The conductive member according to claim 1 ,

wherein the ratio A is 50% or more and 70% or less, and the ratio B is 80% or more and 100% or less.

9 . A charging device comprising:

the conductive member according to claim 8 .

10 . A process cartridge comprising:

the charging device according to claim 9 ; and

wherein the process cartridge is attachable to and detachable from an image forming apparatus.

11 . The conductive member according to claim 1 ,

wherein the first resin is polyamide, and the second resin is polyvinyl butyral.

12 . The conductive member according to claim 11 ,

wherein an absorbance ratio (absorbance aged/absorbance ini) at an N—H bending vibration (1540 cm −1 ) position derived from amide of the surface layer is 0.20 or more, the absorbance being measured by FT-IR before and after a discharge test in which a voltage of 1.1 kV is applied to the conductive member and the conductive member is discharged to an aluminum element tube while being rotated at a speed of 150 rpm,

the absorbance ini represents the absorbance at the N—H bending vibration (1540 cm −1 ) position derived from amide of the measurement sample before the discharge test, and

the absorbance aged represents the absorbance at the N—H bending vibration (1540 cm −1 ) position derived from amide of the measurement sample after the discharge test.

13 . The conductive member according to claim 12 ,

wherein the absorbance ratio (absorbance aged/absorbance ini) is 0.25 or more.

14 . A charging device comprising:

the conductive member according to claim 13 .

15 . A charging device comprising:

the conductive member according to claim 12 .

16 . A charging device comprising:

the conductive member according to claim 11 .

17 . A process cartridge comprising:

the charging device according to claim 16 ; and

wherein the process cartridge is attachable to and detachable from an image forming apparatus.

18 . A charging device comprising:

the conductive member according to claim 1 .

19 . A process cartridge comprising:

the charging device according to claim 18 ; and

wherein the process cartridge is attachable to and detachable from an image forming apparatus.

20 . An image forming apparatus comprising:

an image carrier;

the charging device according to claim 19 that charges a surface of the image carrier;

an electrostatic latent image forming device that forms an electrostatic latent image on the charged surface of the image carrier;

a developing device that develops the electrostatic latent image formed on the surface of the image carrier with a developer containing toner to form a toner image; and

a transfer device that transfers the toner image to a surface of a recording medium.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2025
From: YAMAKOSHI, KENTA; KAWABATA, YUKIMI
To: FUJIFILM BUSINESS INNOVATION CORP.
Reel/Frame 069926/0882 →
Priority Claims (1)
JP 2024-076786 · May 9, 2024 · national
Continuity (1)
Related Publication 20250348016A1 · Nov 13, 2025
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