IP Library › Granted Patent US 12,648,334
Granted Patent B2
US 12,648,334 · App. 18/483,536 · Granted Jun 2, 2026

Display device and manufacturing method thereof

Inventor: Kaichi Fukuda (Tokyo, JP)
Assignee: MAGNOLIA WHITE CORPORATION
H10K59/80517H10K59/1201H10K59/8052H10K59/8731H10K2102/103
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Quick Facts
Patent No.
US 12,648,334
App. No.
18/483,536
Granted
Jun 2, 2026
Kind
B2
Abstract

According to one embodiment, a manufacturing method of a display device includes forming a first conductive oxide layer, forming a first metal layer at a first pressure, forming a second metal layer at a second pressure, forming a second conductive oxide layer, forming a resist having a predetermined shape, etching the second conductive oxide layer using the resist as a mask, retracting an end portion of the second metal layer relative to an end portion of the second conductive oxide layer and an edge of a lower surface of the first metal layer by etching the second metal layer and the first metal layer using the resist as a mask, etching the first conductive oxide layer using the resist as a mask, and removing the resist.

Claims (62)

1 . A manufacturing method of a display device, comprising:

forming a lower electrode;

forming an organic layer located on the lower electrode and including a light emitting layer; and

forming an upper electrode located on the organic layer, wherein

the lower electrode is formed by:

forming a first conductive oxide layer;

forming a first metal layer on the first conductive oxide layer at a first pressure;

forming a second metal layer on the first metal layer at a second pressure different from the first pressure;

forming a second conductive oxide layer on the second metal layer;

forming a resist having a predetermined shape on the second conductive oxide layer;

etching the second conductive oxide layer using the resist as a mask;

retracting an end portion of the second metal layer relative to an end portion of the second conductive oxide layer and an edge of a lower surface of the first metal layer by etching the second metal layer and the first metal layer using the resist as a mask;

etching the first conductive oxide layer using the resist as a mask; and

removing the resist.

2 . The manufacturing method of claim 1 , wherein

each of the first conductive oxide layer and the second conductive oxide layer is formed of indium tin oxide (ITO) or indium zinc oxide (IZO).

3 . The manufacturing method of claim 1 , wherein

each of the first metal layer and the second metal layer is formed of silver or a silver alloy.

4 . The manufacturing method of claim 1 , wherein

the second pressure is greater than the first pressure.

5 . The manufacturing method of claim 1 , wherein

a thickness of the second metal layer is less than a thickness of the first metal layer.

6 . The manufacturing method of claim 1 , wherein

a thickness of the second conductive oxide layer is greater than a thickness of the first conductive oxide layer.

7 . The manufacturing method of claim 1 , wherein

a thickness of the first metal layer is greater than a thickness of the first conductive oxide layer.

8 . The manufacturing method of claim 1 , wherein

when the first conductive oxide layer is etched, the end portion of the second conductive oxide layer is retracted relative to the end portion of the second metal layer.

9 . The manufacturing method of claim 1 , further comprising

forming a rib which covers a peripheral portion of the lower electrode after forming the lower electrode.

10 . The manufacturing method of claim 9 , wherein

the rib is formed of an inorganic insulating material.

11 . The manufacturing method of claim 10 , further comprising

forming a partition which comprises a lower portion located on the rib and formed of a conductive material and an upper portion located on the lower portion and protruding from a side surface of the lower portion.

12 . The manufacturing method of claim 11 , further comprising:

forming the organic layer on the lower electrode; and

forming the upper electrode which covers the organic layer and is in contact with the lower portion of the partition.

13 . A display device comprising:

a substrate;

a lower electrode provided above the substrate;

an organic layer provided on the lower electrode and including a light emitting layer; and

an upper electrode provided on the organic layer, wherein

the lower electrode comprises:

a first transparent electrode;

a metal electrode provided on the first transparent electrode; and

a second transparent electrode provided on the metal electrode,

an edge of an upper surface of the metal electrode is retracted relative to an edge of a lower surface of the metal electrode, and

an end portion of the second transparent electrode is retracted relative to the edge of the upper surface of the metal electrode.

14 . The display device of claim 13 , wherein

each of the first transparent electrode and the second transparent electrode is formed of indium tin oxide (ITO) or indium zinc oxide (IZO).

15 . The display device of claim 13 , wherein

the metal electrode is formed of silver or a silver alloy.

16 . The display device of claim 13 , wherein

an end portion of the first transparent electrode is retracted relative to the edge of the lower surface of the metal electrode.

17 . The display device of claim 13 , further comprising a rib which covers a peripheral portion of the lower electrode.

18 . The display device of claim 17 , wherein

the rib is formed of an inorganic insulating material.

19 . The display device of claim 18 , further comprising a partition which comprises a lower portion located on the rib and formed of a conductive material and an upper portion located on the lower portion and protruding from a side surface of the lower portion.

20 . The display device of claim 19 , wherein

the organic layer and the upper electrode are surrounded by the partition,

a peripheral portion of the organic layer is provided on the rib, and

the upper electrode covers the organic layer and is in contact with the lower portion of the partition.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2025
From: JAPAN DISPLAY INC.
To: MAGNOLIA WHITE CORPORATION
Reel/Frame 071740/0738 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2023
From: FUKUDA, KAICHI
To: JAPAN DISPLAY INC.
Reel/Frame 065166/0032 →
Priority Claims (1)
JP 2022-189979 · Nov 29, 2022 · national
Continuity (1)
Related Publication 20240179997A1 · May 30, 2024
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