IP Library Granted Patent US 12,650,605
Granted Patent B2
US 12,650,605 · App. 18/571,497 · Granted Jun 9, 2026

Coherent beam combination system and control method thereof

Inventors: Fabrizio Giuseppe Bisesto (Pomezia, IT); Alessandro Perna (Pomezia, IT); Francesco Coppola (Pomezia, IT); Alberto Cosentino (Pomezia, IT)
Assignee: Leonardo S.P.A.
G02B27/106H01S3/0057H01S3/0085H01S3/0675
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Quick Facts
Patent No.
US 12,650,605
App. No.
18/571,497
Granted
Jun 9, 2026
Kind
B2
Abstract

The coherent beam recombination system provides an output recombined beam and comprises: a laser source providing a source beam with linewidth; a beam broadener providing a broadened beam from the source beam; a splitter splitting the broadened beam into a plurality of secondary beams; a plurality of channels coupled to the splitter. Each channel receives a respective secondary beam and provides a respective intermediate beam. Each channel has an optical amplifier, a phase modulator, an optical delay line, and an opto-mechanical element. The CBC system further comprises an optical sensor that provides a detection signal indicative of an intensity of a received optical beam; a focusing optics that receives the intermediate beams, provides the output recombined beam from a first portion of each intermediate beam, and provides a sampled recombined beam to the optical sensor from a second portion of each intermediate beam. The CBC system further comprises a control unit coupled to the optical sensor and the plurality of channels. The control unit comprises a phase-locking module configured to: provide a plurality of phase control signals to the phase modulators; receive the detection signal from the optical sensor, indicative of an intensity of the sampled recombined beam; calculate a cost function from the detection signal, wherein the cost function is a function of the intensity of the sampled recombined beam; perform an optimization algorithm of the cost function, configured to maximise the intensity of the sample recombined beam; and provide a plurality of updated phase control signals, based on a result of the optimization algorithm.

Claims (101)

1 . A coherent beam recombination system configured to provide an output recombined beam, the coherent beam recombination system comprising:

a laser source providing a source beam having a linewidth;

a beam broadener coupled to the laser source and configured to provide a broadened beam having a larger linewidth than the source beam;

a splitter configured to split the broadened beam into a plurality of secondary beams;

a plurality of channels coupled to the splitter, each channel being configured to receive a respective secondary beam and to provide a respective intermediate beam, each channel comprising an optical amplifier, a phase modulator, an optical delay line and an opto-mechanical element that provides the respective intermediate beam;

an optical sensor configured to provide a detection signal indicative of an intensity of a received optical beam;

a focusing optics configured to receive the intermediate beams to provide the output recombined beam from a first portion of each intermediate beam, and to provide a sampled recombined beam to the optical sensor from a second portion of each intermediate beam; and

a control unit coupled to the optical sensor and the plurality of channels, wherein the control unit comprises a phase-locking module configured to:

provide a plurality of phase control signals, each to the phase modulator of a respective channel;

receive the detection signal from the optical sensor, the detection signal being indicative of an intensity of the sampled recombined beam;

calculate a cost function from the detection signal, the cost function being a function of the intensity of the sampled recombined beam;

perform an optimization algorithm of the cost function, the optimization algorithm being configured to maximize the intensity of the sample recombined beam; and

provide a plurality of updated phase control signals, based on a result of the optimization algorithm,

wherein the optical delay lines are variable delay lines, each configured to modify the length of the optical path of the respective channel, the control unit further comprising a delay-equalization module coupled to the channels and the optical sensor, the delay-equalization module being configured to:

select a channel to be optimized and a reference channel from the plurality of channels;

determine a coarse estimate of an optical delay between the channel to be optimized and the reference channel, from the detection signal;

provide a delay-control signal to the optical delay line of the channel to be optimized, based on said coarse estimate;

determine a fine estimate of the optical delay between the channel to be optimized and the reference channel, from the detection signal;

update the delay-control signal, based on said fine estimate.

2 . The coherent beam recombination system according to claim 1 , further comprising an actuator coupled to the optical sensor and configured to cause a displacement of the optical sensor.

3 . The coherent beam recombination system according to claim 1 , wherein the optimization algorithm is a Stochastic Parallel Gradient Descent algorithm.

4 . The coherent beam recombination system according to claim 1 , wherein the beam broadener comprises a noise generator providing a broadening signal, and a broadening phase modulator receiving the source beam, providing the broadened beam, and controlled by the broadening signal.

5 . The coherent beam recombination system according to claim 1 , wherein each opto-mechanical element has an aperture providing the respective intermediate beam and comprises a respective intensity mask configured to block the transmission of a portion of the respective secondary beam.

6 . The coherent beam recombination system according to any of the preceding- claims 1 , wherein each opto-mechanical element 4 ) has an aperture ( 46 ) providing the respective intermediate beam, the apertures ( 46 ) being arranged in a tiled-aperture configuration.

7 . The coherent beam recombination system according to claim 1 , wherein the sampled recombined beam forms an interference pattern having a main lobe, the optical sensor comprising a photodiode coupled to a pinhole having a size smaller than a size of the main lobe.

8 . The coherent beam recombination system according to claim 1 , wherein the delay-equalization module is coupled to the laser source and is configured to perform a Frequency Modulation Continuous Wave technique to determine the coarse estimate of the optical delay between the channel to be optimized and the reference channel.

9 . The coherent beam recombination system according to claim 1 , wherein the optical sensor comprises an image sensor configured to provide an image of the sampled recombined beam, wherein the delay equalization module is further configured to:

receive the image of the sampled recombined beam;

measure a fringe visibility of the sampled recombined beam from said image;

update the delay control signal, if the fringe visibility is below a fringe visibility threshold.

10 . A method for controlling a coherent beam recombination system configured to provide an output recombined beam, wherein the coherent beam recombination system comprises:

a laser source providing a source beam having a linewidth;

a beam broadener coupled to the laser source and configured to provide a broadened beam having a larger linewidth than the source beam;

a splitter configured to split the broadened beam into a plurality of secondary beams;

a plurality of channels coupled to the splitter, each channel being configured to receive a respective secondary beam and to provide a respective intermediate beam, each channel comprising an optical amplifier, a phase modulator, an optical delay line, and an opto-mechanical element that provides the respective secondary beam;

an optical sensor configured to generate a detection signal indicative of an intensity of a received optical beam;

a focusing optics configured to receive the intermediate beams to provide the output recombined beam from a first portion of each intermediate beam, and to provide a sampled recombined beam to the optical sensor from a second portion of each intermediate beam; and

a control unit,

the method comprising: by a phase-locking module of the control unit:

providing a plurality of phase control signals, each to the phase modulator of a respective channel;

receiving the detection signal from the optical sensor, the detection signal being indicative of an intensity of the sampled recombined beam;

calculating a cost function from the detection signal, the cost function being a function of the intensity of the sampled recombined beam;

performing an optimization algorithm of the cost function, the optimization algorithm being configured to maximize the intensity of the sample recombined beam; and

providing a plurality of updated phase control signals, based on a result of the optimization algorithm,

wherein the optical delay lines are variable delay lines, each configured to modify the length of the optical path of the respective channel, the control unit further comprising a delay-equalization module coupled to the channels and the optical sensor, the method further comprising, by the delay-equalization module:

selecting a channel to be optimized and a reference channel from the plurality of channels;

determining a coarse estimate of an optical delay between the channel to be optimized and the reference channel, from the detection signal;

providing a delay-control signal to the optical delay line of the channel to be optimized, based on said coarse estimate;

determining a fine estimate of the optical delay between the channel to be optimized and the reference channel, from the detection signal;

updating the delay-control signal, based on said fine estimate.

11 . The method according to claim 10 , wherein the coherent beam recombination system further comprises an actuator coupled to the optical sensor, wherein the optical sensor has an active area receiving a spot of the sampled recombined beam, the method further comprising a step of beam steering including controlling, by the actuator, a displacement of the optical sensor, so that the spot of the sampled recombined beam partially falls outside the active area, thereby reducing the intensity of the sampled recombined beam detected by the optical sensor.

12 . The method according to claim 10 , the method further comprising, by the phase-locking unit:

acquiring an updated detection signal;

calculating an updated cost function;

verifying if the updated cost function satisfies a convergence condition;

if the convergence condition is verified, acquiring a new detection signal and calculating a new updated cost function while the convergence condition is verified; and

if the convergence condition is not verified, performing a new iteration of the optimization algorithm and providing a plurality of new updated phase control signals based on a result of the new iteration.

13 . The method according claim 10 , wherein the optimization algorithm is an iterative Stochastic Parallel Gradient Descent algorithm comprising, by the phase locking module, for each iteration:

generating a plurality of random dephasing signals, one for each channel;

providing a plurality of positive phase control signals, each to a respective phase modulator, each positive phase control signal being the sum between a respective actual phase control signal determined in a previous iteration and the respective random dephasing signal;

acquiring a positive detection signal;

calculating a positive cost function from the positive detection signal;

providing a plurality of negative phase control signals, each to a respective phase modulator, each negative phase control signal being the difference between the respective actual phase control signal and the respective random dephasing signal;

acquiring a negative detection signal;

calculating a negative cost function from the negative detection signal;

wherein the updated phase control signals are each a function of the respective current phase control signal, the respective random dephasing signal and a difference between the positive and the negative cost function.

14 . The method according to claim 10 , wherein the control unit further comprises a temperature simulation module and the method further comprises, by the temperature simulation module, a step of simulating an optical component of the coherent recombination system including:

receiving first data indicative of a geometry and a material of the optical component;

receiving second data indicative of the properties of the laser beam interacting with the optical component;

determining, from the first and the second data, the phase variations induced by the optical component because of the interaction with the laser beam;

performing an algorithm for simulating the optical propagation within the coherent recombination system, the simulation algorithm receiving as input said phase variations and being configured to output the optical properties of the output recombined beam; and

determining optimized first data of the optical component, based on a result of the simulation algorithm.

15 . A method for controlling a coherent beam recombination system configured to provide an output recombined beam, wherein the coherent beam recombination system comprises:

a laser source providing a source beam having a linewidth;

a beam broadener coupled to the laser source and configured to provide a broadened beam having a larger linewidth than the source beam;

a splitter configured to split the broadened beam into a plurality of secondary beams;

a plurality of channels coupled to the splitter, each channel being configured to receive a respective secondary beam and to provide a respective intermediate beam, each channel comprising an optical amplifier, a phase modulator, an optical delay line, and an opto-mechanical element that provides the respective secondary beam;

an optical sensor configured to generate a detection signal indicative of an intensity of a received optical beam;

a focusing optics configured to receive the intermediate beams, to provide the output recombined beam from a first portion of each intermediate beam, and to provide a sampled recombined beam to the optical sensor from a second portion of each intermediate beam; and

a control unit,

the method comprising: by a phase-locking module of the control unit:

providing a plurality of phase control signals, each to the phase modulator of a respective channel,

receiving the detection signal from the optical sensor, the detection signal being indicative of an intensity of the sampled recombined beam;

calculating a cost function from the detection signal, the cost function being a function of the intensity of the sampled recombined beam;

performing an optimization algorithm of the cost function, the optimization algorithm being configured to maximize the intensity of the sample recombined beam; and

providing a plurality of updated phase control signals, based on a result of the optimization algorithm,

wherein the coherent beam recombination system further comprises an actuator coupled to the optical sensor, wherein the optical sensor has an active area receiving a spot of the sampled recombined beam, the method further comprising a step of beam steering including controlling, by the actuator, a displacement of the optical sensor, so that the spot of the sampled recombined beam partially falls outside the active area, thereby reducing the intensity of the sampled recombined beam detected by the optical sensor.

16 . A coherent beam recombination system configured to provide an output recombined beam, the coherent beam recombination system comprising:

a laser source providing a source beam having a linewidth;

a beam broadener coupled to the laser source and configured to provide a broadened beam having a larger linewidth than the source beam;

a splitter configured to split the broadened beam into a plurality of secondary beams;

a plurality of channels coupled to the splitter, each channel being configured to receive a respective secondary beam and to provide a respective intermediate beam, each channel comprising an optical amplifier, a phase modulator, an optical delay line and an opto-mechanical element that provides the respective intermediate beam;

an optical sensor configured to provide a detection signal indicative of an intensity of a received optical beam;

a focusing optics configured to receive the intermediate beams, to provide the output recombined beam from a first portion of each intermediate beam, and to provide a sampled recombined beam to the optical sensor from a second portion of each intermediate beam; and

a control unit coupled to the optical sensor and the plurality of channels, wherein the control unit comprises a phase-locking module configured to:

provide a plurality of phase control signals, each to the phase modulator of a respective channel,

receive the detection signal from the optical sensor, the detection signal being indicative of an intensity of the sampled recombined beam;

calculate a cost function from the detection signal, the cost function being a function of the intensity of the sampled recombined beam;

perform an optimization algorithm of the cost function, the optimization algorithm being configured to maximize the intensity of the sample recombined beam; and

provide a plurality of updated phase control signals, based on a result of the optimization algorithm,

wherein the coherent beam recombination system further comprises an actuator coupled to the optical sensor and configured to cause a displacement of the optical sensor for steering the output recombined beam.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2024
From: BISESTO, FABRIZIO GIUSEPPE; PERNA, ALESSANDRO; COPPOLA, FRANCESCO; COSENTINO, ALBERTO
To: LEONARDO S.P.A.
Reel/Frame 068483/0783 →
Priority Claims (2)
EP 22425015 · Apr 5, 2022 · regional
IT 102022000013186 · Jun 22, 2022 · national
Continuity (1)
Related Publication 20250020939A1 · Jan 16, 2025
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