Magnetic component
A magnetic component includes a first core, a second core, an outer bobbin, a first winding, an inner bobbin and a second winding. The outer bobbin is disposed between the first core and the second core. The outer bobbin has a hollow tube portion, a first bottom portion and a first top portion. The first winding is wound around outer side of the hollow tube portion. The inner bobbin is disposed in the hollow tube portion. The inner bobbin has a second bottom portion and a second top portion. The second winding is wound around the inner bobbin. The second bottom portion is exposed to bottom side of the first bottom portion, such that the first bottom portion overlaps the second bottom portion in a height direction of the magnetic component. The second top portion and the second bottom portion abut against inner side of the hollow tube portion.
1 . A magnetic component comprising:
a first core having a first inner surface;
a second core disposed on the first core, the second core having a second inner surface, the second inner surface facing the first inner surface;
an outer bobbin disposed between the first core and the second core, the outer bobbin having a hollow tube portion, a first bottom portion and a first top portion, the first bottom portion and the first top portion being located at opposite sides of the hollow tube portion, the hollow tube portion has a winding outlet, the winding outlet corresponding to an opening of a combination of the first core and the second core;
a first winding wound around outer side of the hollow tube portion;
an inner bobbin disposed in the hollow tube portion, the inner bobbin and the outer bobbin being not formed in one-piece structure, the inner bobbin having a second bottom portion and a second top portion, the first core and the second core fully covering the hollow tube portion and the inner bobbin, the second bottom portion extending towards the first bottom portion or the winding outlet, the second top portion extending towards the first top portion or the winding outlet; and
a second winding wound around the inner bobbin, a winding end of the second winding extending laterally out of the winding outlet of the hollow tube portion, the outer bobbin, and the opening of the combination of the first core and the second core, the winding end of the second winding extending from between the second bottom portion and the second top portion, the first core and the second core through the winding outlet of the hollow tube portion and the opening of the combination of the first core and the second core;
wherein the second bottom portion is exposed to bottom side of the first bottom portion, such that the first bottom portion overlaps the second bottom portion in a height direction of the magnetic component; the second top portion and the second bottom portion abut against inner side of the hollow tube portion.
2 . The magnetic component of claim 1 , wherein the second winding is stacked with the first winding from inside to outside.
3 . The magnetic component of claim 1 , wherein a bottom surface of the first bottom portion is flush with a bottom surface of the second bottom portion.
4 . The magnetic component of claim 1 , wherein the first bottom portion and the second bottom portion abut against the first inner surface simultaneously.
5 . The magnetic component of claim 1 , wherein a height of the inner bobbin is smaller than or equal to a height of the outer bobbin.
6 . The magnetic component of claim 1 , wherein the inner bobbin is wholly disposed within the hollow tube portion.
7 . The magnetic component of claim 1 , wherein the first top portion is flush with the second top portion, such that the first top portion and the second top portion abut against the second inner surface simultaneously.
8 . The magnetic component of claim 1 , wherein the outer bobbin has a first engaging portion, the inner bobbin has a second engaging portion, and the first engaging portion engages with the second engaging portion.
9 . The magnetic component of claim 8 , wherein one of the first engaging portion and the second engaging portion is a recess and the other one of the first engaging portion and the second engaging portion is a protrusion.
10 . The magnetic component of claim 8 , wherein the outer bobbin has a connecting portion, the connecting portion protrudes from a bottom of the outer bobbin, and a position of the first engaging portion corresponds to a position of the connecting portion.
11 . The magnetic component of claim 1 , wherein the outer bobbin has a connecting portion, the connecting portion protrudes from a bottom of the outer bobbin, the inner bobbin has a winding mark, and a position of the winding mark corresponds to a position of the connecting portion when the inner bobbin is disposed in the hollow tube portion.
12 . The magnetic component of claim 1 , wherein the outer bobbin has a connecting portion, the connecting portion protrudes from a bottom of the outer bobbin, and a position of the winding outlet corresponds to a position of the connecting portion.
13 . The magnetic component of claim 12 , wherein the winding outlet extends to the first bottom portion.
14 . The magnetic component of claim 1 , wherein a total height of the first winding is larger than a total height of the second winding.
15 . The magnetic component of claim 1 , wherein a cross-sectional area of the first winding is larger than a cross-sectional area of the second winding.
16 . The magnetic component of claim 1 , wherein the outer bobbin has an insulating portion, the insulating portion surrounds the hollow tube portion, and the first winding is located between the insulating portion and the hollow tube portion.
17 . The magnetic component of claim 16 , wherein the second engaging portion of the inner bobbin only extends within the insulating portion.
18 . The magnetic component of claim 1 , wherein the inner bobbin does not extend out of the outer bobbin.
19 . The magnetic component of claim 1 , wherein the second bottom portion of the inner bobbin only extends within the hollow tube portion.