IP Library › Granted Patent US 12,654,505
Granted Patent B2
US 12,654,505 · App. 18/690,686 · Granted Jun 16, 2026

Suspension actuator system for a vehicle

Inventors: Brian Lee Doorlag (Pleasanton, CA); Avraham Kagan (Oakland, CA); Justin Sill (Cupertino, CA)
Assignee: Tesla, Inc.
B60G17/0161B60G15/12B60G17/08B60G2202/312B60G2202/314B60G2202/322B60G2202/42B60G2204/129B60G2204/419B60G2204/62B60G2400/821B60G2500/104B60G2600/182B60G2800/162B60G2800/916
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Quick Facts
Patent No.
US 12,654,505
App. No.
18/690,686
Granted
Jun 16, 2026
Kind
B2
Abstract

Embodiments relate to a suspension actuator system for a vehicle that includes an active control element, a passive control element and an adaptive damper which are mounted in series with one another along with a parallel spring.

Claims (32)

1 . A suspension actuator system for a vehicle, comprising:

an active control element communicating with a suspension control system to move a vehicle wheel in response to road conditions;

a series passive control element comprising a first spring or damper mounted in series with the active control element; and

a parallel passive control element comprising a second spring or damper mounted in parallel with the active control element, wherein the parallel passive control element comprises a spring having a rate of less than 3 N/mm.

2 . The suspension actuator system of claim 1 , further comprising an adaptive damper in series with the active control element, wherein the adaptive damper is controllable.

3 . The suspension actuator system of claim 1 , wherein the parallel passive control element comprises an air spring.

4 . The suspension actuator system of claim 1 , wherein the active control element is in electronic communication with the suspension control system which controls an activity of the active control element.

5 . The suspension actuator system of claim 4 , wherein the suspension control system is in communication with one or more sensors attached to the vehicle.

6 . The suspension actuator system of claim 1 , wherein the suspension actuator system comprises a mount for connecting to a wheel and the active control element comprises a motor configured to move a position of the wheel.

7 . The suspension actuator system of claim 6 , wherein the motor is mechanically connected to turn a ball nut assembly.

8 . The suspension actuator system of claim 7 , wherein the ball nut assembly is connected to a threaded screw which moves in response to movement by the ball nut assembly.

9 . The suspension actuator system of claim 8 , wherein movement of the threaded screw results in movement of the position of the wheel.

10 . The suspension actuator system of claim 8 , wherein the threaded screw is connected to a piston, and wherein movement of the piston results in movement of the position of the wheel.

11 . A suspension actuator system for a vehicle, comprising:

a series passive control element comprising a first spring or damper;

a parallel passive control element comprising a second spring or damper;

an active control element communicating with a suspension control system to move a vehicle wheel in response to road conditions and comprising a processor configured to perform a method of:

detecting movement of the vehicle on a roadway;

determining when the vehicle requires active suspension control; and

activating the active control element to move a wheel of the vehicle to smooth a vehicle ride, wherein the active control element comprises a motor mechanically connected to turn a ball nut assembly to move the wheel of the vehicle;

wherein the series passive control element is mounted in series with the active control element and the parallel passive control element is mounted in parallel with the active control element.

12 . The suspension actuator system of claim 11 , wherein the suspension actuator system further comprises an adaptive damper which is electronically controllable by the processor.

13 . The suspension actuator system of claim 11 , wherein the suspension control system is in electronic communication with one or more sensors attached to the vehicle.

14 . The suspension actuator system of claim 11 , wherein the suspension actuator system comprises a mount for connecting to a wheel and the processor is programmed to control movement of the motor.

15 . The suspension actuator system of claim 11 , wherein the ball nut assembly is connected to a threaded screw which moves in response to movement by the ball nut assembly.

16 . A suspension actuator system for a vehicle, comprising:

an active control element communicating with a suspension control system to move a vehicle wheel in response to road conditions;

a series passive control element comprising a first spring or damper mounted in series with the active control element, and

a parallel passive control element comprising a second spring or damper mounted in parallel with the active control element, wherein the suspension actuator system comprises a mount for connecting to a wheel, and the active control element comprises a motor configured to move a position of the wheel, and wherein the motor is mechanically connected to turn a ball nut assembly.

17 . The suspension actuator system of claim 16 , wherein the ball nut assembly is connected to a threaded screw which moves in response to movement by the ball nut assembly.

18 . The suspension actuator system of claim 17 , wherein movement of the threaded screw results in movement of the position of the wheel.

19 . The suspension actuator system of claim 17 , wherein the threaded screw is connected to a piston, and wherein movement of the piston results in movement of the position of the wheel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2024
From: DOORLAG, BRIAN; KAGAN, AVRAHAM; SILL, JUSTIN
To: TESLA, INC.
Reel/Frame 068343/0920 →
Continuity (2)
Provisional Application 63247697 · Sep 23, 2021
Related Publication 20240383297A1 · Nov 21, 2024
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