Valve apparatus and integrated thermal management system using same
A valve apparatus and an integrated thermal management system using the same are proposed. In the valve apparatus and the integrated thermal management system, a plurality of coolant circuits is integrated with one valve to be compactified, so that it is advantageous in terms of manufacturing and utilization of space is improved while being compactified. Furthermore, as heat exchange between a coolant circulated in each coolant line and a refrigerant circulated in each refrigerant line is performed in response to various thermal management modes, the efficiency of the thermal management including cooling of an electric part and a battery, and indoor heating using waste heat of the electric part and the battery is improved, thereby securing a traveling distance of an electrified mobility.
1 . A valve apparatus comprising:
a stationary housing having a cylindrical internal space, and of which a circumferential surface is divided into a first section and a second section and each of the first section and the second section has a plurality of ports;
a stem having a cylindrical periphery and rotatably provided in the internal space of the housing,
the stem comprising:
a plurality of first flow paths matching with the plurality of ports of the first section,
a plurality of second flow paths matching with the plurality of ports of the second section, and
a communication part defined as a hole monolithically formed in a body of the stem and extending along a rotational axis of the stem, the communication part being opened to one of the plurality of ports of the first section and in communication with one of the plurality of ports of the second section such that, based on a rotational angle, a flow of coolant is selectively switched among the plurality of ports of the first section, among the plurality of ports of the second section, or between the plurality of ports of the first section and the plurality of ports of the second section;
an actuator provided at the housing and configured to control a rotating position of the stem; and
a seal interposed between the housing and the stem, and having a plurality of through holes matching with the plurality of first flow paths, the plurality of second flow paths, and the communication part of the stem.
2 . The valve apparatus of claim 1 , wherein each port of the housing comprises, in the first section, a first port connected to a first reservoir, a second port connected to a second reservoir, and a third port connected to a battery chiller, and in the second section, a fourth port and a fifth port respectively connected to an inlet and an outlet of a radiator, and a sixth port connected to an electric part heat exchanger.
3 . The valve apparatus of claim 2 , wherein, in response to the rotating position of the stem, the plurality of first flow paths is configured to be opened to the third port in normal time and to be selectively opened to any one of the first port and the second port, and in the first section, the communication part is configured to be opened to a remaining port of the first port and the second port.
4 . The valve apparatus of claim 2 , wherein in response to the rotating position of the stem, the plurality of second flow paths is configured to be opened to the sixth port in normal time and to be selectively opened to the fourth port and the fifth port, and in the second section, the communication part is configured to be selectively opened to the first port or the second port.
5 . The valve apparatus of claim 1 , wherein the seal is divided into a first seal and a second seal, and an area of each of the plurality of through holes is formed larger than an area of the plurality of first flow paths, an area of the plurality of second flow paths, and an area of the communication part.
6 . An integrated thermal management system using a valve apparatus of claim 1 , the integrated thermal management system comprising:
a first coolant line in which a coolant is circulated, and comprising a first reservoir, a first water pump, an electric part, and an electric part heat exchanger;
a second coolant line in which the coolant is circulated, and comprising a second reservoir, a second water pump, a battery, and a battery chiller;
a third coolant line branching from the first coolant line, and comprising a radiator;
a refrigerant line in which a refrigerant is circulated, comprising a compressor, an indoor condenser, an outdoor condenser, an evaporator, and a plurality of expanders comprising a first expander between the indoor condenser and the electric part heat exchanger, a second expander between the outdoor condenser and the battery chiller, and a third expander located before the evaporator, and connected to the electric part heat exchanger and the battery chiller to allow heat exchange between the refrigerant and the coolant;
a refrigerant valve provided downstream of the outdoor condenser in the refrigerant line and configured to allow the refrigerant to be selectively distributed into the battery chiller and the compressor; and
the valve apparatus configured to selectively change a distribution direction of the coolant distributed in the first coolant line, the second coolant line, and the third coolant line to control a flow of the coolant.
7 . The integrated thermal management system of claim 6 , wherein the valve apparatus is configured to change a distribution direction of the coolant at a merging point of the first coolant line and the second coolant line into the first reservoir, the second reservoir, the electric part heat exchanger, and the battery chiller, and to allow the coolant passing through the electric part heat exchanger to be distributed into or bypass the radiator at a merging point of the first coolant line and the third coolant line.
8 . The integrated thermal management system of claim 6 , further comprising:
a controller configured to control the refrigerant valve, each of the first and second water pumps, the compressor, and each of the plurality of expanders in response to a thermal management mode.
9 . The integrated thermal management system of claim 8 , wherein when cooling the electric part with external air, the controller is configured to operate the first water pump, and control the valve apparatus to allow the coolant to be circulated into each of the first coolant line and the second coolant line, and to allow the coolant to be distributed into the radiator.
10 . The integrated thermal management system of claim 9 , wherein when cooling the battery, the controller is configured to operate the second water pump, and with the compressor being operated, control the refrigerant valve to allow the refrigerant to be distributed into the battery chiller, and control the first expander to be opened and the second expander to perform expanding operation.
11 . The integrated thermal management system of claim 8 , wherein when cooling an indoor space, the controller is configured to control the third expander to perform expanding operation.
12 . The integrated thermal management system of claim 8 , wherein when cooling the battery and the electric part by external air, the controller is configured to operate the first water pump and the second water pump, and control the valve apparatus to allow the coolant passing through the battery and the battery chiller to be distributed into the electric part and the electric part heat exchanger, and to allow the coolant to be distributed into the radiator.
13 . The integrated thermal management system of claim 8 , wherein when recovering waste heat of the electric part to heat an indoor space, the controller is configured to operate the first water pump, and control the valve apparatus to allow the coolant to be circulated into each of the first coolant line and the second coolant line, and to allow the coolant to bypass the radiator, and
with the compressor being operated, the controller is configured to control the first expander to expand, and the second expander and the third expander to be closed.
14 . The integrated thermal management system of claim 13 , wherein when cooling the battery and heating the indoor space, the controller is configured to stop operation of the first water pump, and operate the second water pump.
15 . The integrated thermal management system of claim 8 , wherein when heating an indoor space by using waste heat of the electric part and the battery, the controller is configured to operate the first water pump and the second water pump, and control the valve apparatus to allow the coolant passing through the battery and the battery chiller to be distributed into the electric part and the electric part heat exchanger, and
with the compressor being operated, the controller is configured to control the first expander to perform expanding operation, and control the refrigerant valve to allow the refrigerant passing through the outdoor condenser to pass through the battery chiller to be distributed into the compressor.