IP Library Granted Patent US 12,662,907
Granted Patent B2
US 12,662,907 · App. 18/897,136 · Granted Jun 23, 2026

Multilateral milling assembly employing degradable material

Inventors: Brian Williams Cho (Spring, TX); Jamie Revelle Weber (Carrollton, TX)
Assignee: Halliburton Energy Services, Inc.
E21B41/0035E21B41/0042E21B2200/05E21B2200/08
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Quick Facts
Patent No.
US 12,662,907
App. No.
18/897,136
Filed
Sep 26, 2024
Granted
Jun 23, 2026
Kind
B2
Art Unit
3672
USPC
166/244.1
Abstract

Provided is a multilateral milling assembly, a well system, and a method. The multilateral milling assembly, in one aspect, includes a multilateral whipstock assembly, the multilateral whipstock assembly having a whipstock body with a whipface and an opening extending therethrough, and a two part milling and running tool coupled to the multilateral whipstock assembly, the two part milling and running tool including: a conveyance; a smaller assembly coupled to an end of the conveyance; and a larger bit assembly slidably coupled to the conveyance, the smaller assembly and larger bit assembly configured to slidingly engage one another downhole to form a combined bit assembly. The multilateral milling assembly, in accordance with this aspect, further includes degradable material axially fixing the smaller assembly relative to the whipstock body.

Claims (49)

1 . A multilateral milling assembly, comprising:

a multilateral whipstock assembly, the multilateral whipstock assembly having a whipstock body with a whipface and an opening extending therethrough, the opening having a first smaller width opening and a second larger width opening;

a two part milling and running tool coupled to the multilateral whipstock assembly, the two part milling and running tool including:

a conveyance;

a smaller assembly coupled to an end of the conveyance, the smaller assembly including a main portion and a smaller assembly clutch ring portion; and

a larger bit assembly slidably coupled to the conveyance, the smaller assembly and larger bit assembly configured to slidingly engage one another downhole to form a combined bit assembly; and

degradable material axially fixing the smaller assembly relative to the whipstock body, the degradable material configured to degrade over time and allow the smaller assembly to release from the whipstock body and axially slide relative to the larger bit assembly to form the combined bit assembly, wherein the degradable material is located in the second larger width opening to fix the smaller assembly relative to the whipstock body, wherein the smaller assembly clutch ring portion is located in the second larger width opening and surrounded by the degradable material to axially and rotationally fix the smaller assembly relative to the degradable material.

2 . The multilateral milling assembly as recited in claim 1 , wherein the degradable material includes one or more degradable material outer diameter clutch ring portions, the one or more degradable material outer diameter clutch ring portions configured to engage with one or more slots in the second larger opening to rotationally couple the degradable material to the whipstock body.

3 . The multilateral milling assembly as recited in claim 1 , wherein the degradable material has one or more circulation flutes extending along a length thereof, the one or more circulation flutes configured to permit reactive fluid to circulate past the degradable material to permit the degradable material to degrade over time and allow the smaller assembly to release from the whipstock body.

4 . The multilateral milling assembly as recited in claim 3 , wherein the degradable material is a metal based degradable material.

5 . The multilateral milling assembly as recited in claim 4 , wherein the metal based degradable material is an expandable metal configured to expand in response to hydrolysis and then degrade to allow the smaller assembly to release from the whipstock body.

6 . The multilateral milling assembly as recited in claim 5 , wherein the expandable metal is configured to expand in response to hydrolysis and after the hydrolysis has completed then degrade to allow the smaller assembly to release from the whipstock body.

7 . The multilateral milling assembly as recited in claim 1 , wherein the degradable material is a polymer based degradable material.

8 . The multilateral milling assembly as recited in claim 1 , wherein the smaller assembly includes one or more flow ports therein, and further wherein a coupling mechanism removably couples the larger bit assembly to the whipface of the whipstock body.

9 . A well system, comprising:

a main wellbore located within a subterranean formation; and

a multilateral milling assembly located in a main wellbore located within a subterranean formation proximate a junction between the main wellbore and where a lateral wellbore is to be formed, the multilateral milling assembly including:

a multilateral whipstock assembly, the multilateral whipstock assembly having a whipstock body with a whipface and an opening extending therethrough, the opening having a first smaller width opening and a second larger width opening;

a two part milling and running tool coupled to the multilateral whipstock assembly, the two part milling and running tool including:

a conveyance;

a smaller assembly coupled to an end of the conveyance, the smaller assembly including a main portion and a smaller assembly clutch ring portion; and

a larger bit assembly slidably coupled to the conveyance, the smaller assembly and larger bit assembly configured to slidingly engage one another downhole to form a combined bit assembly; and

degradable material axially fixing the smaller assembly relative to the whipstock body, the degradable material configured to degrade over time and allow the smaller assembly to release from the whipstock body and axially slide relative to the larger bit assembly to form the combined bit assembly wherein the degradable material is located in the second larger width opening to fix the smaller assembly relative to the whipstock body, wherein the smaller assembly clutch ring portion is located in the second larger width opening and surrounded by the degradable material to axially and rotationally fix the smaller assembly relative to the degradable material.

10 . The well system as recited in claim 9 , wherein the degradable material includes one or more degradable material outer diameter clutch ring portions, the one or more degradable material outer diameter clutch ring portions configured to engage with one or more slots in the second larger opening to rotationally couple the degradable material to the whipstock body.

11 . The well system as recited in claim 9 , wherein the degradable material has one or more circulation flutes extending along a length thereof, the one or more circulation flutes configured to permit reactive fluid to circulate past the degradable material to permit the degradable material to degrade over time and allow the smaller assembly to release from the whipstock body.

12 . The well system as recited in claim 11 , wherein the degradable material is a metal based degradable material.

13 . The well system as recited in claim 12 , wherein the metal based degradable material is an expandable metal configured to expand in response to hydrolysis and then degrade to allow the smaller assembly to release from the whipstock body.

14 . The well system as recited in claim 13 , wherein the expandable metal is configured to expand in response to hydrolysis and after the hydrolysis has completed then degrade to allow the smaller assembly to release from the whipstock body.

15 . The well system as recited in claim 9 , wherein the degradable material is a polymer based degradable material.

16 . The well system as recited in claim 9 , wherein the smaller assembly includes one or more flow ports therein, and further wherein a coupling mechanism removably couples the larger bit assembly to the whipface of the whipstock body.

17 . A method for forming a well system, comprising:

positioning a multilateral milling assembly in a main wellbore located within a subterranean formation proximate a junction between the main wellbore and where a lateral wellbore is to be formed, the multilateral milling assembly including:

a multilateral whipstock assembly, the multilateral whipstock assembly having a whipstock body with a whipface and an opening extending therethrough, the opening having a first smaller width opening and a second larger width opening;

a two part milling and running tool coupled to the multilateral whipstock assembly, the two part milling and running tool including:

a conveyance;

a smaller assembly coupled to an end of the conveyance, the smaller assembly including a main portion and a smaller assembly clutch ring portion; and

a larger bit assembly slidably coupled to the conveyance, the smaller assembly and larger bit assembly configured to slidingly engage one another downhole to form a combined bit assembly; and

degradable material axially fixing the smaller assembly relative to the whipstock body, the degradable material configured to degrade over time and allow the smaller assembly to release from the whipstock body and axially slide relative to the larger bit assembly to form the combined bit assembly, wherein the degradable material is located in the second larger width opening to fix the smaller assembly relative to the whipstock body, wherein the smaller assembly clutch ring portion is located in the second larger width opening and surrounded by the degradable material to axially and rotationally fix the smaller assembly relative to the degradable material.

18 . The method as recited in claim 17 , further including circulating reactive fluid about the degradable material to permit the degradable material to degrade and allow the smaller assembly to release from the whipstock body.

19 . The method as recited in claim 18 , wherein a coupling mechanism removably couples the larger bit assembly to the whipface of the whipstock body, and further including sliding the smaller assembly relative to the larger bit assembly to form the combined bit assembly after the smaller assembly has released from the whipstock body, and then applying force to the combined bit assembly to shear the coupling mechanism and release the two part milling and running tool from the multilateral whipstock assembly.

20 . The method as recited in claim 19 , further including milling casing located within the main wellbore using the combined bit assembly after shearing the coupling mechanism.

21 . The method as recited in claim 19 , further including drilling a lateral wellbore off of the main wellbore using the combined bit assembly after shearing the coupling mechanism.

22 . A multilateral milling assembly, comprising:

a multilateral whipstock assembly, the multilateral whipstock assembly having a whipstock body with a whipface and an opening extending therethrough;

a two part milling and running tool coupled to the multilateral whipstock assembly, the two part milling and running tool including:

a conveyance;

a smaller assembly coupled to an end of the conveyance; and

a larger bit assembly slidably coupled to the conveyance, the smaller assembly and larger bit assembly configured to slidingly engage one another downhole to form a combined bit assembly; and

degradable material axially fixing the smaller assembly relative to the whipstock body, the degradable material configured to degrade over time and allow the smaller assembly to release from the whipstock body and axially slide relative to the larger bit assembly to form the combined bit assembly, wherein the degradable material has one or more circulation flutes extending along a length thereof, the one or more circulation flutes configured to permit reactive fluid to circulate past the degradable material to permit the degradable material to degrade over time and allow the smaller assembly to release from the whipstock body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2024
From: CHO, BRIAN WILLIAMS; WEBER, JAMIE REVELLE
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 068704/0807 →
Continuity (5)
Provisional Application 63586002 · Dec 5, 2023
Provisional Application 63586018 · Dec 5, 2023
Provisional Application 63586012 · Sep 28, 2023
Provisional Application 63586022 · Sep 28, 2023
Related Publication 20250109635A1 · Apr 3, 2025
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