IP Library › Granted Patent US 12,723,991
Granted Patent B2
US 12,723,991 · App. 18/267,137 · Granted Sep 1, 2026

Optical foreign matter inspection device

Inventors: Hisaaki Kanai (Tokyo, JP); Masami Makuuchi (Tokyo, JP)
Assignee: HITACHI HIGH-TECH CORPORATION
G01N21/94G01N21/39G01N21/47G01N21/9501G01N2021/392G01N2021/4709G01N2021/4735
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Quick Facts
Patent No.
US 12,723,991
App. No.
18/267,137
Granted
Sep 1, 2026
Kind
B2
Abstract

An optical foreign matter inspection device includes a rotation stage; a laser light source; a sensor that is a charge accumulation type sensor; a detecting circuit; a light emission timing signal generating circuit configured to generate a light emission timing synchronizing signal synchronized with laser emission; a trigger signal generating circuit configured to receive a first signal (a stage encoder signal) indicating a rotation state of a sample, and generate a trigger signal synchronized with the light emission timing synchronizing signal; a number-of-emitted-pulse calculating circuit configured to receive the light emission timing synchronizing signal and the first signal, and calculate the number of pulses in each period corresponding to a position in a radial direction of the sample; and a processing system configured to measure a state of each position on a surface of the sample by using a detection signal and the number of pulses.

Claims (30)

1 . An optical foreign matter inspection device for inspecting a foreign matter on a surface of a sample, comprising:

a rotation stage allowing the sample to be placed thereon and configured to be rotationally driven, the rotation stage generating a first signal indicating or capable of specifying a rotation state of the sample on the rotation stage, the first signal being a pulse signal generated according to at least a rotation speed and a rotation angle of the rotation stage;

a laser light source configured to irradiate the surface of the sample with a pulsed laser;

a charge accumulation type sensor configured to detect light scattered or reflected from the surface of the sample;

a detecting circuit configured to perform analog-digital conversion on and detect an output signal of the charge accumulation type sensor;

a light emission timing signal generating circuit configured to generate a light emission timing synchronizing signal that is synchronized with a light emission timing signal for the pulsed laser of the laser light source;

a trigger signal generating circuit configured to receive the light emission timing synchronizing signal and the first signal, generate a trigger signal for controlling a timing for charge accumulation in the charge accumulation type sensor and a timing for detection in the detecting circuit, the trigger signal being synchronized with the light emission timing synchronizing signal, and provide the trigger signal to the charge accumulation type sensor and the detecting circuit;

a number-of-emitted-pulse calculating circuit configured to receive the light emission timing synchronizing signal and the first signal, and based on the light emission timing synchronizing signal and the first signal, calculate a number of pulses of the pulsed laser in each period, of a plurality of periods, of the first signal, based on the light emission timing synchronizing signal, at each pixel at a plurality of positions simultaneously, which are at a set of predetermined distances in a radial direction with respect to a center of the sample, along a circumferential line on the sample; and

a processing system configured to measure a state of each position, associated with the rotation, on the circumferential line on the surface of the sample by using the detection signal and the number of pulses.

2 . The optical foreign matter inspection device according to claim 1 , further comprising:

a luminance correcting circuit configured to receive the detection signal and the number of pulses, and correct a luminance value of each pixel at each position on the circumferential line of the sample, the luminance value corresponding to the position in the radial direction of the sample and the pixel of the sensor, so as to eliminate a variation in the luminance value.

3 . The optical foreign matter inspection device according to claim 2 , further comprising:

a foreign matter determining circuit configured to determine the presence or absence of a foreign matter at each position on the surface of the sample by using luminance correction information after the correction of the luminance value.

4 . The optical foreign matter inspection device according to claim 3 , further comprising:

a threshold value calculating circuit configured to receive the detection signal and the number of pulses, and calculate a threshold value for foreign matter determination, the threshold value corresponding to a circumferential line at a position in the radial direction on the surface of the sample,

wherein the foreign matter determining circuit determines the presence or absence of a foreign matter at each position on the surface of the sample by using the luminance correction information and the threshold value corresponding to the circumferential line.

5 . The optical foreign matter inspection device according to claim 4 ,

wherein the optical foreign matter inspection device has a first mode as a mode in which the sample is inspected while the rotation stage is being rotated,

wherein the first mode is a mode in which an angular velocity is maintained constant regardless of a difference in the circumferential line at a position in the radial direction on the surface of the sample, and

wherein in a case of an inspection in the first mode, the threshold value calculating circuit calculates the threshold value according to a property of a signal intensity or a signal-to-noise ratio, the property depending on the difference in the circumferential line at a position in the radial direction on the surface of the sample.

6 . The optical foreign matter inspection device according to claim 2 , further comprising:

a position deviation calculating circuit configured to receive the first signal and the trigger signal, and calculate a position coordinate deviation corresponding to a time difference between the first signal and the trigger signal; and

a position correcting circuit configured to correct a position coordinate on the surface of the sample based on the position coordinate deviation,

wherein the luminance correcting circuit corrects the luminance value based on the position coordinate after the correction in the position correcting circuit.

7 . The optical foreign matter inspection device according to claim 6 , further comprising:

a foreign matter determining circuit configured to determine the presence or absence of a foreign matter at each position on the surface of the sample by using luminance correction information after the correction of the luminance value.

8 . The optical foreign matter inspection device according to claim 4 ,

wherein the optical foreign matter inspection device has an acceleration and deceleration mode as a mode in which the sample is inspected while the rotation stage is being rotated,

wherein the acceleration and deceleration mode is a mode in which a linear velocity varies in an inspection region close to an inner periphery and an inspection region close to an outer periphery, and the linear velocity is constant in an inspection region other than the inspection region close to the inner periphery and the inspection region close to the outer periphery, and

wherein in a case of an inspection in the acceleration and deceleration mode, the threshold value calculating circuit calculates the threshold value according to a property of a signal intensity or a signal-to-noise ratio, the property depending on a difference in the circumferential line at a position in the radial direction on the surface of the sample.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2023
From: KANAI, HISAAKI; MAKUUCHI, MASAMI
To: HITACHI HIGH-TECH CORPORATION
Reel/Frame 063943/0773 →
Continuity (1)
Related Publication 20240044806A1 · Feb 8, 2024
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