Detecting problems of a laser beam of a laser system
In certain embodiments, an ophthalmic laser system include a laser system, imaging system, and computer. The laser system accesses a planned test pattern of a planned laser spot having a planned beam feature and directs a laser beam towards a test target located at a target plane according to the planned test pattern to yield an actual test pattern of an actual laser spot having an actual beam feature. The imaging system includes one or more digital cameras that generate a digital image of the actual test pattern of the actual laser spot. The computer analyzes the digital image to compare the actual laser spot to the planned laser spot, to detect a deviation of the actual beam feature from the planned beam feature, to identify an issue indicated by the deviation, and to provide output in response to the issue.
1 . An ophthalmic laser system, comprising:
a laser system configured to:
access a planned test pattern of a planned laser spot, the planned laser spot having one or more planned beam features; and
direct a laser beam towards a test target located at a target plane according to the planned test pattern to yield an actual test pattern of an actual laser spot on the test target, the actual laser spot corresponding to the planned laser spot, the actual laser spot having one or more actual beam features, the laser system comprising:
a laser source configured to generate the laser beam; and
one or more beam control devices configured to guide the laser beam towards the test target;
an imaging system comprising one or more digital cameras configured to generate a digital image of the actual test pattern of the actual laser spot; and
a computer configured to analyze the digital image to:
compare the actual laser spot to the planned laser spot;
detect one or more deviations of the one or more actual beam features from the one or more planned beam features;
identify one or more issues indicated by the one or more deviations; and
provide output in response to the one or more issues.
2 . The ophthalmic laser system of claim 1 , wherein the computer is configured to analyze the digital image by:
determining a plurality of grayscale values of a plurality of pixels of the digital image;
identifying a subset of the plurality of grayscale values that represent the actual laser spot; and
ascertaining the one or more actual beam features of the actual laser spot according to the subset of the plurality of grayscale values that represent the actual laser spot.
3 . The ophthalmic laser system of claim 1 , wherein the computer is configured to analyze the digital image by:
ascertaining a dimension of the actual laser spot according to a mathematical relationship between length and a number of a plurality of pixels of the digital image.
4 . The ophthalmic laser system of claim 1 , wherein the computer is configured to analyze the digital image by:
ascertaining a length of each diameter chord of one or more diameter chords of the actual laser spot.
5 . The ophthalmic laser system of claim 1 , wherein the computer is configured to analyze the digital image by:
ascertaining a first length of a first diameter chord of the actual laser spot; and
ascertaining a second length of a second diameter chord of the actual laser spot, the second diameter chord orthogonal to the first diameter chord.
6 . The ophthalmic laser system of claim 1 , wherein the computer is configured to detect the one or more deviations of the one or more actual beam features from the one or more planned beam features by:
ascertaining an actual diameter of the actual laser spot;
comparing the actual diameter to a planned diameter of the planned laser spot; and
determining whether the actual diameter differs from the planned diameter.
7 . The ophthalmic laser system of claim 1 , wherein the computer is configured to detect the one or more deviations of the one or more actual beam features from the one or more planned beam features by:
ascertaining an actual shape of the actual laser spot;
comparing the actual shape to a planned shape of the planned laser spot; and
determining whether the actual shape differs from the planned shape.
8 . The ophthalmic laser system of claim 1 , wherein the computer is configured to detect the one or more deviations of the one or more actual beam features from the one or more planned beam features by:
ascertaining an actual sharpness of the actual laser spot;
comparing the actual sharpness to a planned sharpness of the planned laser spot; and
determining whether the actual sharpness differs from the planned sharpness.
9 . The ophthalmic laser system of claim 1 , wherein the computer is configured to identify the one or more issues indicated by the one or more deviations by:
identifying a beam control device of the one or more beam control devices that fails to properly guide the laser beam to the test target.
10 . The ophthalmic laser system of claim 9 , wherein the computer is configured to provide the output in response to the one or more issues by:
instructing the beam control device to properly guide the laser beam to the test target.
11 . The ophthalmic laser system of claim 1 , wherein the computer is configured to identify the one or more issues indicated by the one or more deviations by:
determining that the laser beam is misaligned with the target plane.
12 . The ophthalmic laser system of claim 11 , wherein the computer is configured to provide output in response to the one or more issues by:
instructing the laser system to align the laser beam with the target plane.
13 . The ophthalmic laser system of claim 1 , wherein the computer is configured to provide the output in response to the one or more issues by:
providing a warning indicating a problem with the laser system.
14 . The ophthalmic laser system of claim 1 , wherein the computer is configured to provide the output in response to the one or more issues by:
sending a command to the laser system that addresses at least one issue of the one or more issues.
15 . The ophthalmic laser system of claim 1 , wherein the computer is configured to provide the output in response to the one or more issues by:
calculating a correction to remove a deviation of the one or more deviations; and
generating a command to instruct the laser system to implement the correction.
16 . The ophthalmic laser system of claim 1 , the imaging system comprising a digital microscope.
17 . The ophthalmic laser system of claim 1 , the computer further configured to:
access a plurality of previous actual test patterns;
analyze the plurality of previous actual test patterns; and
detect a trend of a previous issue with the laser system in accordance with the plurality of previous actual test patterns.
18 . The ophthalmic laser system of claim 1 , wherein:
the one or more digital cameras are configured to generate a digital calibration image of a calibration pattern that shows a known length; and
the computer is configured to determine a mathematical relationship between the known length and a number of a plurality of pixels of the digital calibration image.
19 . The ophthalmic laser system of claim 18 , wherein the computer is configured to determine the mathematical relationship by:
determining a plurality of calibration grayscale values of the plurality of pixels of the digital calibration image;
identifying a subset of the plurality of calibration grayscale values that represent the known length; and
determining the mathematical relationship between the known length and the number of the plurality of pixels according to the subset of the plurality of calibration grayscale values that represent the known length.