Methods and systems for monitoring fluids
Methods and systems for determining characteristics of fluids are described. A method involves illuminating a portion of a fluid by emitting light having an emission spectrum spanning at least from an infrared band to an ultraviolet band, and producing an output signal by receiving the light upon being scattered by the fluid using an optical detector. A controller may select a target sub-band of the emission spectrum based on information associated with the fluid, and may further determine a characteristic of the fluid using at least a portion of the output signal associated with the target sub-band of the emission spectrum. Alternatively, or additionally, a controller may apply an operator to the output signal, and may further determine the characteristic of the first fluid by applying a machine learning model to a result of the operator as applied to the first output signal.
1 . A method of operating a clean-in-place (CIP) apparatus configured to perform a cleaning routine on equipment, the cleaning routine comprising a plurality of cleaning stages, the method comprising:
receiving first data from one or more sensors coupled to the equipment by a fluid carrier configured to support passage of fluid, wherein the first data represent measurements on the fluid performed by the one or more sensors;
processing the first data to determine second data indicative of a characteristic of the fluid; and
controlling the CIP apparatus in real time as the CIP apparatus performs a first cleaning stage of the plurality of cleaning stages on the equipment, wherein controlling the CIP apparatus comprises causing the CIP apparatus to stop the first cleaning stage based on the second data indicative of the characteristic of the fluid.
2 . The method of claim 1 , wherein controlling the CIP apparatus further comprises causing the CIP apparatus to initiate a second cleaning stage of the plurality of cleaning stages upon completion of the first cleaning stage.
3 . The method of claim 1 , further comprising determining whether the fluid is deemed to be sufficiently clean based on the second data indicative of the characteristic of the fluid, wherein controlling the CIP apparatus comprises causing the CIP apparatus to stop the first cleaning stage if the fluid is deemed to be sufficiently clean.
4 . The method of claim 3 , wherein determining whether the fluid is deemed to be sufficiently clean comprises comparing the second data to a threshold value.
5 . The method of claim 1 , wherein controlling the CIP apparatus comprises causing the CIP apparatus to stop the first cleaning stage upon passage of a margin of error of additional wash time.
6 . The method of claim 1 , wherein controlling the CIP apparatus comprises overriding a time-based execution of the first cleaning stage.
7 . The method of claim 1 , wherein the one or more sensors comprise optical sensors, and wherein the first data represent optical measurements on the fluid performed by the one or more optical sensors.
8 . The method of claim 1 , wherein the one or more sensors comprise a first sensor positioned upstream from the equipment and a second sensor positioned downstream from the equipment, and wherein the first data represent a change in a characteristic of the fluid as passing through the first sensor and the fluid as passing through the second sensor.
9 . The method of claim 1 , wherein processing the first data to determine second data indicative of the characteristic of the fluid comprises determining whether the fluid contains a target substance.
10 . The method of claim 1 , wherein the characteristic of the fluid comprises at least one selected from the group consisting of a concentration of a target substance, a color of the fluid, a turbidity of the fluid, a composition of the fluid, and a cleanliness of the fluid.
11 . A system for operating a clean-in-place (CIP) apparatus configured to perform a cleaning routine on equipment, the cleaning routine comprising a plurality of cleaning stages, the system comprising:
one or more sensors coupled to the equipment by a fluid carrier configured to support passage of fluid, wherein the one or more sensors are configured to generate first data representing measurements on the fluid;
a controller configured to:
process the first data to determine second data indicative of a characteristic of the fluid; and
control the CIP apparatus in real time as the CIP apparatus performs a first cleaning stage of the plurality of cleaning stages on the equipment, wherein controlling the CIP apparatus comprises causing the CIP apparatus to stop the first cleaning stage based on the second data indicative of the characteristic of the fluid.
12 . The system of claim 11 , wherein controlling the CIP apparatus further comprises causing the CIP apparatus to initiate a second cleaning stage of the plurality of cleaning stages upon completion of the first cleaning stage.
13 . The system of claim 11 , wherein the controller is further configured to determine whether the fluid is deemed to be sufficiently clean based on the second data indicative of the characteristic of the fluid, wherein controlling the CIP apparatus comprises causing the CIP apparatus to stop the first cleaning stage if the fluid is deemed to be sufficiently clean.
14 . The system of claim 13 , wherein determining whether the fluid is deemed to be sufficiently clean comprises comparing the second data to a threshold value.
15 . The system of claim 11 , wherein controlling the CIP apparatus comprises causing the CIP apparatus to stop the first cleaning stage upon passage of a margin of error of additional wash time.
16 . The system of claim 11 , wherein the one or more sensors comprise optical sensors, and wherein the first data represent optical measurements on the fluid performed by the one or more optical sensors.
17 . The system of claim 11 , wherein the one or more sensors comprise a first sensor positioned upstream from the equipment and a second sensor positioned downstream from the equipment, and wherein the first data represent a change in a characteristic of the fluid as passing through the first sensor and the fluid as passing through the second sensor.
18 . The system of claim 11 , wherein processing the first data to determine second data indicative of the characteristic of the fluid comprises determining whether the fluid contains a target substance.
19 . The system of claim 11 , wherein the characteristic of the fluid comprises at least one selected from the group consisting of a concentration of a target substance, a color of the fluid, a turbidity of the fluid, a composition of the fluid, and a cleanliness of the fluid.
20 . The system of claim 11 , further comprising a housing removably attachable to the fluid carrier in correspondence with a sight glass, wherein the housing defines a first cavity, wherein at least one sensor of the one or more sensors is disposed in the first cavity of the housing and is aligned with the sight glass.
21 . The system of claim 20 , wherein the housing comprises a first housing member, a second housing member, and a latching mechanism configured to latch the first housing member to the second housing member.
22 . The system of claim 11 , wherein controlling the CIP apparatus comprises overriding a time-based execution of the first cleaning stage.