Phosphor wheel unit and projection display apparatus
View Patent ↗A phosphor wheel unit includes a phosphor wheel that converts incident light into fluorescent light and emits the fluorescent light, a first heat exchanger having a plurality of fin members that is arranged and an airflow inlet surface through which an airflow generated by rotation of the phosphor wheel partially or entirely flows in, and a regulating member that regulates a direction of the airflow. The direction of the airflow regulated by the regulating member and a direction perpendicular to a rotation shaft of the phosphor wheel form an angle of between 0 degrees and 45 degrees on a surface perpendicular to an extending direction of a base material of the phosphor wheel. The airflow inlet surface is disposed intercepting the direction of the airflow regulated by the regulating member. The first heat exchanger cools a gas forming the airflow and the cooled gas returns to the phosphor wheel.
1 . A phosphor wheel unit comprising:
a phosphor wheel that converts incident light into fluorescent light and emits the fluorescent light;
a motor that rotationally drives the phosphor wheel;
a first heat exchanger having a plurality of fin members that is arranged and an airflow inlet surface through which an airflow generated by rotation of the phosphor wheel partially or entirely flows in; and
a wheel case that regulates a direction of the airflow generated by the rotation of the phosphor wheel, wherein
the direction of the airflow regulated by the wheel case and a direction perpendicular to a rotation shaft of the phosphor wheel form an angle of between 0 degrees and 45 degrees on a plane perpendicular to an extending direction of a base material of the phosphor wheel,
the airflow inlet surface is disposed intercepting the direction of the airflow regulated by the wheel case,
the first heat exchanger cools a gas forming the airflow and the cooled gas returns to the phosphor wheel,
the wheel case houses the phosphor wheel,
the wheel case has an air suction port through which a gas flows in and an exhaust port from which the gas that has cooled the phosphor wheel is discharged,
the phosphor wheel unit further comprises a wall portion disposed in a position to be hit by a gas flowing in from the airflow inlet surface and passing through a part of the first heat exchanger,
the first heat exchanger includes an airflow outlet surface from which the gas cooled by the first heat exchanger flows out, and
the gas flowing into the first heat exchanger from the airflow inlet surface hits the wall portion before flowing out from the airflow outlet surface.
2 . The phosphor wheel unit according to claim 1 , wherein the direction of the airflow regulated by the wheel case is a direction perpendicular to the rotation shaft of the phosphor wheel on the plane perpendicular to the extending direction of the base material of the phosphor wheel.
3 . The phosphor wheel unit according to claim 1 , wherein the direction of the airflow regulated by the wheel case is parallel to a normal direction of the airflow inlet surface.
4 . The phosphor wheel unit according to claim 1 , wherein the direction of the airflow regulated by the wheel case is parallel to a normal direction of an opening surface of the exhaust port.
5 . The phosphor wheel unit according to claim 1 , wherein a normal direction of an opening surface of the exhaust port is perpendicular to a direction of the rotation shaft of the phosphor wheel.
6 . The phosphor wheel unit according to claim 1 , wherein a normal direction of the airflow inlet surface is parallel to a normal direction of an opening surface of the exhaust port.
7 . The phosphor wheel unit according to claim 1 , wherein a longitudinal dimension of the exhaust port of the wheel case is equal to a length of the airflow inlet surface of the first heat exchanger facing the exhaust port in a same direction as the longitudinal dimension.
8 . The phosphor wheel unit according to claim 1 , wherein the airflow inlet surface and the airflow outlet surface are disposed to be flush with each other.
9 . The phosphor wheel unit according to claim 1 , wherein the airflow outlet surface is closer to the rotation shaft of the phosphor wheel than the airflow inlet surface is.
10 . The phosphor wheel unit according to claim 1 , wherein
the wall portion has a first corner located near the airflow inlet surface and a second corner located near the airflow outlet surface,
the first corner and the second corner are in an arc shape in a cross section including the direction of the airflow regulated by the wheel case, and
the first corner has a radius of curvature larger than a radius of curvature of the second corner.
11 . The phosphor wheel unit according to claim 1 , wherein the phosphor wheel includes:
an incident surface where the incident light enters,
a back surface that is opposite to the incident surface, and
a fin on the back surface.
12 . The phosphor wheel unit according to claim 1 , further comprising:
a housing that houses the phosphor wheel, the motor, and the first heat exchanger; and
a second heat exchanger disposed outside the housing and having a plurality of fin members, wherein
the first heat exchanger and the second heat exchanger are thermally connected by a heat transfer material.
13 . The phosphor wheel unit according to claim 12 , further comprising a fan that sends cooling air to the second heat exchanger.
14 . The phosphor wheel unit according to claim 1 , wherein the phosphor wheel has a through hole through which the incident light passes.
15 . The phosphor wheel unit according to claim 14 , wherein
the phosphor wheel further includes:
an incident surface where the incident light enters, and
a back surface that is opposite to the incident surface,
the phosphor wheel unit further comprises an optical member that is disposed on the back surface of the phosphor wheel and receives light having passed through the through hole of the phosphor wheel.
16 . The phosphor wheel unit according to claim 15 , wherein the optical member includes a mirror.
17 . A projection display apparatus comprising the phosphor wheel unit according to claim 1 .
18 . A phosphor wheel unit comprising:
a phosphor wheel that converts incident light into fluorescent light and emits the fluorescent light;
a motor that rotationally drives the phosphor wheel;
a first heat exchanger having a plurality of fin members that is arranged and an airflow inlet surface through which an airflow generated by rotation of the phosphor wheel partially or entirely flows in; and
a wheel case that regulates a direction of the airflow generated by the rotation of the phosphor wheel, wherein
the direction of the airflow regulated by the wheel case and a direction perpendicular to a rotation shaft of the phosphor wheel form an angle of between 0 degrees and 45 degrees on a plane perpendicular to an extending direction of a base material of the phosphor wheel,
the airflow inlet surface is disposed intercepting the direction of the airflow regulated by the wheel case,
the wheel case houses the phosphor wheel,
the wheel case has an air suction port through which a gas flows in and an exhaust port from which the gas that has cooled the phosphor wheel is discharged,
the phosphor wheel unit further comprises a wall portion disposed in a position to be hit by a gas flowing in from the airflow inlet surface and passing through a part of the first heat exchanger,
the first heat exchanger includes an airflow outlet surface from which the gas cooled by the first heat exchanger flows out, and
the gas flowing into the first heat exchanger from the airflow inlet surface hits the wall portion before flowing out from the airflow outlet surface.
19 . A phosphor wheel unit comprising:
a phosphor wheel that converts incident light into fluorescent light and emits the fluorescent light;
a motor that rotationally drives the phosphor wheel;
a first heat exchanger having a plurality of fin members that is arranged and one flat airflow inlet surface through which an airflow generated by rotation of the phosphor wheel partially or entirely flows in; and
a regulating member that regulates a direction of the airflow generated by the rotation of the phosphor wheel to one direction, wherein
the direction of the airflow, which is the one direction, regulated by the regulating member and a direction perpendicular to a rotation shaft of the phosphor wheel form an angle of between 0 degrees and 45 degrees on a plane perpendicular to an extending direction of a base material of the phosphor wheel,
the airflow inlet surface is disposed intercepting the direction of the airflow regulated by the regulating member, and
the first heat exchanger cools a gas forming the airflow and the cooled gas returns to the phosphor wheel,
the phosphor wheel unit further comprises a wall portion disposed in a position to be hit by a gas flowing in from the airflow inlet surface and passing through a part of the first heat exchanger,
the first heat exchanger includes an airflow outlet surface from which the gas cooled by the first heat exchanger flows out, and
the gas flowing into the first heat exchanger from the airflow inlet surface hits the wall portion before flowing out from the airflow outlet surface.
20 . The phosphor wheel unit according to claim 19 , wherein the direction of the airflow regulated by the regulating member is the one direction and the direction perpendicular to the rotation shaft of the phosphor wheel on the plane perpendicular to the extending direction of the base material of the phosphor wheel.
21 . The phosphor wheel unit according to claim 19 , wherein the direction of the airflow regulated by the regulating member is parallel to one normal direction of the one flat airflow inlet surface.