IP Library › Granted Patent US 12,734,661
Granted Patent B2
US 12,734,661 · App. 19/179,076 · Granted Sep 15, 2026

Powered fastener driver

Inventors: Bryan C. Ward (Wauwatosa, WI); Jacob N. Zimmerman (Pewaukee, WI); Andrew J. Weber (Cudahy, WI); Marcus Wechselberger (Milwaukee, WI); Leonard F. Mikat-Stevens (Glendale, WI)
Assignee: MILWAUKEE ELECTRIC TOOL CORPORATION
B25C1/043B25C1/047
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Quick Facts
Patent No.
US 12,734,661
App. No.
19/179,076
Granted
Sep 15, 2026
Kind
B2
Abstract

A fastener driver includes an outer cylinder having a first circular end and an opposite, second circular end, a cylindrical portion adjacent the first circular end, and a frusto-conical portion adjacent the second circular end and the cylindrical portion, the cylindrical portion defining a first longitudinal axis and the frusto-conical portion defining a second longitudinal axis coaxial with the second circular end of the outer cylinder. The first and second longitudinal axes are offset. The fastener driver also includes an inner cylinder positioned within the outer cylinder, the inner cylinder defining a third longitudinal axis coaxial with the first longitudinal axis, a moveable piston positioned within the inner cylinder, and a driver blade attached to the piston and movable therewith between a top-dead-center (TDC) position and a bottom-dead-center (BDC) position along the third longitudinal axis.

Claims (34)

1 . A fastener driver comprising:

an outer cylinder having

a first circular end and an opposite, second circular end,

a cylindrical portion adjacent the first circular end, and

a frusto-conical portion adjacent the second circular end and the cylindrical portion, the cylindrical portion defining a first longitudinal axis and the frusto-conical portion defining a second longitudinal axis coaxial with the second circular end of the outer cylinder, the first and second longitudinal axes being offset;

an inner cylinder positioned within the outer cylinder, the inner cylinder defining a third longitudinal axis coaxial with the first longitudinal axis;

a moveable piston positioned within the inner cylinder; and

a driver blade attached to the piston and moveable therewith between a top-dead-center (TDC) position and a bottom-dead-center (BDC) position along the third longitudinal axis.

2 . The fastener driver of claim 1 , wherein the frusto-conical portion extends from the cylindrical portion toward the second circular end.

3 . The fastener driver of claim 1 , wherein the outer cylinder is non-concentric with the inner cylinder.

4 . The fastener driver of claim 1 , wherein the first circular end has a first inner diameter, and wherein the second circular end has a second inner diameter that is greater than the first inner diameter.

5 . The fastener driver of claim 4 , wherein the second longitudinal axis is spaced from the first longitudinal axis by an offset distance, and wherein the offset distance is between five percent and twenty-five percent of the first inner diameter.

6 . The fastener driver of claim 1 , further comprising an end cap positioned at the second circular end, wherein the end cap fluidly seals the inner cylinder and the outer cylinder from an outside atmosphere.

7 . The fastener driver of claim 1 , further comprising a frame extending from the first circular end and away from the second circular end.

8 . The fastener driver of claim 7 , wherein the frame includes a lifter housing portion configured to support a lifter assembly operable to move the driver blade from the BDC position toward the TDC position, and wherein the frame and the lifter housing portion are integral with the outer cylinder.

9 . The fastener driver of claim 1 , further comprising a fill valve assembly coupled to the outer cylinder, wherein the fill valve assembly includes a port in selective fluid communication with the outer cylinder by a fill valve of the fill valve assembly.

10 . The fastener driver of claim 9 , further comprising a housing having a handle portion and a cylinder support portion, wherein the fill valve assembly is located within the handle portion, and wherein the outer cylinder is at least partially received in the cylinder support portion.

11 . The fastener driver of claim 9 , wherein the port extends at an acute angle relative to the second longitudinal axis, and wherein the acute angle is between fifteen and sixty-five degrees.

12 . A fastener driver comprising:

an outer cylinder having

a first circular end and an opposite, second circular end, the first circular end having a first inner diameter,

a cylindrical portion adjacent the first circular end, and

a frusto-conical portion adjacent the second circular end and the cylindrical portion, the cylindrical portion defining a first longitudinal axis and the frusto-conical portion defining a second longitudinal axis coaxial with the second circular end of the outer cylinder, the first and second longitudinal axes being offset by an offset distance, wherein the offset distance is between five percent and twenty-five percent of the first inner diameter;

an inner cylinder positioned within the outer cylinder, the inner cylinder defining a third longitudinal axis coaxial with the first longitudinal axis;

a moveable piston positioned within the inner cylinder; and

a driver blade attached to the piston and moveable therewith between a top-dead-center (TDC) position and a bottom-dead-center (BDC) position along the third longitudinal axis.

13 . The fastener driver of claim 12 , wherein the frusto-conical portion extends from the cylindrical portion toward the second circular end.

14 . The fastener driver of claim 12 , wherein the outer cylinder is non-concentric with the inner cylinder.

15 . The fastener driver of claim 12 , further comprising an end cap positioned at the second circular end, wherein the end cap fluidly seals the inner cylinder and the outer cylinder from an outside atmosphere.

16 . The fastener driver of claim 12 , further comprising a frame extending from the first circular end and away from the second circular end.

17 . The fastener driver of claim 16 , wherein the frame includes a lifter housing portion configured to support a lifter assembly operable to move the driver blade from the BDC position toward the TDC position, and wherein the frame and the lifter housing portion are integral with the outer cylinder.

18 . The fastener driver of claim 12 , further comprising a fill valve assembly coupled to the outer cylinder, wherein the fill valve assembly includes a port in selective fluid communication with the outer cylinder by a fill valve of the fill valve assembly.

19 . The fastener driver of claim 18 , further comprising a housing having a handle portion and a cylinder support portion, wherein the fill valve assembly is located within the handle portion, and wherein the outer cylinder is at least partially received in the cylinder support portion.

20 . The fastener driver of claim 18 , wherein the port extends at an acute angle relative to the second longitudinal axis, and wherein the acute angle is between fifteen and sixty-five degrees.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2025
From: WARD, BRYAN C.; ZIMMERMAN, JACOB N.; WEBER, ANDREW J.; WECHSELBERGER, MARCUS; MIKAT-STEVENS, LEONARD F.
To: MILWAUKEE ELECTRIC TOOL CORPORATION
Reel/Frame 070860/0032 →
Continuity (7)
Continuation 18397201 · Dec 27, 2023
Continuation 18168965 · Feb 14, 2023
Continuation 17210979 · Mar 24, 2021
Provisional Application 63129056 · Dec 22, 2020
Provisional Application 63056904 · Jul 27, 2020
Provisional Application 62994361 · Mar 25, 2020
Related Publication 20260192426A1 · Jul 9, 2026
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