Granted Patent B2

US 12,738,742 · App. 18/238,131 · Granted Sep 15, 2026

Inventors: Ahmed A. Mohamed (Arvada, CO); Vijay Bhavaraju (Arvada, CO); Santino Fiorello Graziani (Aliquippa, PA); Sandy Omar Jimenez Gonzalez (Coraopolis, PA)

Assignee: EATON INTELLIGENT POWER LIMITED

H02J3/322B60L55/00H02J3/388H02J3/381

Abstract

Claims (74)

1 . A smart load control system for use in a power distribution system including an electric grid, an aggregator, an electric vehicle (EV) coupled to a bidirectional EV charger and a smart inverter structured to convert direct current output of the EV into bidirectional alternating current, and a plurality of loads, the electric grid structured to supply power to the loads during a grid-connected mode, the EV structured to supply power to the loads during an islanded mode, the smart load control system comprising:

a plurality of smart circuit breakers (SCBs) including an islanding and grid-connecting device (IGD) coupled to the electric grid, an EV SCB coupled to the bidirectional EV charger, and load SCBs coupled to respective loads, each SCB having a sensor and a controller, the IGD being structured to sense grid voltage and switch ON and OFF the electric grid, the EV smart circuit breaker being structured to sense EV voltage and switch ON and OFF the bidirectional EV charger; and

a building energy system manager communicatively coupled to the plurality of SCBs and the aggregator, the building energy system manager being structured to collect data from each SCB, the data including at least the grid voltage and the EV voltage, select one of the grid-connected mode or the islanded mode based on the grid voltage and the EV voltage, perform a safe transition to the selected mode, and monitor the grid voltage and the EV voltage,

wherein the building energy system manager is structured to select the grid-connected mode based on a determination that the grid voltage has remained a predetermined voltage for a predefined period, and wherein for performing a safe transition to the selected mode, the building energy system manager is further structured to:

transmit a first signal to the bidirectional EV charger, the first signal indicating that the electric grid is available for reconnection;

open all of the SCBs;

close the EV SCB and transmit a second signal to the bidirectional EV charger, the second signal informing that the electric grid is ready for reconnection and commanding the EV to stop providing power to the loads;

open the EV SCB and verify that the EV voltage has remained zero for the predefined period;

close the IGD and reconnect the smart load control system to the electric grid; and

provide power to the loads from the electric grid.

2 . The smart load control system of claim 1 , wherein based on a determination that the building energy system manager has failed to verify that the EV voltage has remained zero for the predefined period, the building energy system manager is further structured to perform interlocking.

3 . The smart load control system of claim 1 , wherein the grid-connected mode comprises a V1G mode and a V2G mode, wherein the bidirectional EV charger selects the V2G mode and transmits the signal indicative of the selection of the V2G mode, and wherein the building energy system manager is further structured to perform a safe transition to the V2G mode.

4 . The smart load control system of claim 1 , wherein the building energy system manager is structured to select the islanded mode based on a determination that the grid voltage has not remained a predetermined voltage for a predefined period or has remained zero for the predefined period, and wherein for performing a safe transition to the selected mode, the building energy system manager is further structured to:

transmit a third signal to the bidirectional EV charger, the third signal indicating that islanding is pending;

open all of the SCBs;

close the EV SCB and verify that voltage detected in the smart load control system has remained zero for the predefined period;

transmit a fourth signal to the bidirectional EV charger, upon verifying that the voltage detected in the smart load control system has remained zero for the predefined period, the fourth signal indicating that the smart load control system is ready for islanding; and

verify that the EV voltage has remained a predetermined voltage for the predefined period.

5 . The smart load control system of claim 4 , wherein the smart inverter is an off-board smart inverter and the building energy system manager is further structured to:

close load SCBs upon verifying that the EV voltage has remained the predetermined voltage for the predefined period; and

provide power to the loads from the EV.

6 . The smart load control system of claim 4 , wherein the smart inverter is an on-board smart inverter and the smart load control system further comprises:

a neutral forming auto-transformer (NFT) comprising a soft starter and structured to be coupled to the bidirectional EV charger and form a neutral line during the islanded mode with an on-board smart inverter; and

an NFT SCB coupled to the NFT, wherein the soft starter is structured to reduce inrush currents during switching ON and OFF of the NFT by the NFT SCB and allow current from the smart inverter to be within limits of the smart inverter.

7 . The smart load control system of claim 6 , wherein the building energy system manager is further structured to:

close the NFT SCB and verify that L 1 -N voltage and L 2 -N voltage are balanced;

close load SCBs upon verifying that the L 1 -N voltage and the L 2 -N voltage are balanced; and

provide power to the loads from the EV.

8 . The smart load control system of claim 7 , wherein the building energy system manager is further structured to perform interlocking based on at least one of (i) a determination that the voltage detected in the smart load control system has not remained zero for the predefined period; and (ii) a determination that the L 1 -N voltage and the L 2 -N voltage are not balanced.

9 . The smart load control system of claim 1 , further comprising:

a control power backup structured to provide control power to the smart load control system during the transition and/or based on a determination that neither the electric grid nor the EV is connected to the smart load control system to supply power.

10 . A power distribution system comprising:

a plurality of loads;

an electric grid structured to provide power to the loads in a grid-connected mode;

an electric vehicle (EV) coupled to a bidirectional EV charger and a smart inverter structured to convert direct current output from the EV into alternating current, the EV being structured to supply power to the loads during an islanded mode; and

a smart load control system that comprises:

a plurality of smart circuit breakers (SCBs) including an islanding and grid-connecting device (IGD) coupled to the electric grid, an EV SCB coupled to the bidirectional EV charger, and load SCBs coupled to respective loads, each SCB having a sensor and a controller, the IGD being structured to sense grid voltage and switch ON and OFF the electric grid based at least in part on the grid voltage, the EV smart circuit breaker being structured to sense EV voltage and switch ON and OFF the bidirectional EV charger based at least in part on the EV voltage; and

a building energy system manager communicatively coupled to the plurality of SCBs and the aggregator, the building energy system manager being structured to collect data from each SCB, the data including at least the grid voltage and the EV voltage, select one of the grid-connected mode or the islanded mode based on the grid voltage and the EV voltage, perform a safe transition to the selected mode, and monitor the grid voltage and the EV voltage,

wherein the smart inverter is an on-board smart inverter, and the smart load control system further comprises:

a neutral forming auto-transformer (NFT) comprising a soft starter and structured to be coupled to the bidirectional EV charger and form a neutral line in the islanded mode; and

an NFT SCB coupled to the NFT, wherein the soft starter is structured to reduce inrush currents during switching ON and OFF of the NFT by the NFT SCB and allow current from the smart inverter to be within limits of the smart inverter, and

wherein the IGD is further structured to transmit a synchronization signal to the on-board smart inverter.

11 . A method of providing power to loads in a power distribution system including an electric grid, an aggregator, an electric vehicle (EV) coupled to a bidirectional EV charger having a smart converter structured to convert direct current output of the EV into alternating current, and a plurality of loads, the electric grid structured to supply power to the loads during a grid-connected mode, the EV structured to supply power to the loads during an islanded mode, the method comprising:

providing a smart load control system that includes (i) a plurality of smart circuit breakers (SCBs) including an islanding and grid-connected device (IGD) coupled to the electric grid, an EV SCB coupled to the bidirectional EV charger, and load SCBs coupled to respective loads, each SCB having a sensor and a controller, the IGD being structured to sense grid voltage and switch ON and OFF the electric grid based at least in part on the grid voltage, the EV smart circuit breaker being structured to sense EV voltage and switch ON and OFF the bidirectional EV charger based at least in part on the EV voltage; and (iii) a building energy system manager communicatively coupled to the plurality of SCBs and the aggregator, the building energy system manager being structured to collect data from each SCB, the data including at least the grid voltage and the EV voltage, select one of the grid-connected mode or the islanded mode based on the grid voltage and the EV voltage, and perform a safe transition to the selected mode;

collecting the data from each SCB;

selecting one of the grid-connected mode or the islanded mode based on the grid voltage and the EV voltage;

performing a safe transition to the selected mode; and

monitoring the grid voltage and the EV voltage,

wherein the selecting one of the grid-connected mode or the islanded mode based on the grid voltage and the EV voltage comprises selecting the grid-connected mode based on a determination that the grid voltage has remained a predetermined voltage for a predefined period, and wherein the performing a safe transition to the selected mode comprises:

transmitting a first signal to the bidirectional EV charger indicating that the electric grid is available for reconnection;

opening all of the SCBs;

closing the EV SCB and transmit a second signal to the bidirectional EV charger informing that the electric grid is ready for reconnection and commanding the EV to stop providing power to the loads;

opening the EV SCB and verify that the EV voltage has remained zero for the predefined period;

closing the IGD and reconnect the smart load control system to the electric grid; and

providing power to the loads from the electric grid.

12 . The method of claim 11 , wherein based on a determination that the building energy system manager has failed to verify that the EV voltage has remained zero for the predefined period, the method further comprises:

performing interlocking.

13 . The method of claim 11 , wherein the grid-connected mode comprises a V1G mode and a V2G mode, wherein the bidirectional EV charger selects the V2G mode and transmits a signal indicative of the selection of the V2G mode, and wherein the method further comprises:

initiating a safe transition to the V2G mode.

14 . The method of claim 11 , wherein the selecting one of the grid-connected mode or the islanded mode based on the grid voltage and the EV voltage comprises selecting the islanded mode based on a determination that the grid voltage has not remained a predetermined voltage for a predefined period or has remained zero for the predefined period, and wherein the performing a safe transition to the selected mode comprises:

transmitting a third signal to the bidirectional EV charger indicating that islanding is pending;

opening all of the SCBs;

closing the EV SCB and verifying that voltage detected in the smart load control system has remained zero for the predefined period;

transmitting a fourth signal that the smart load control system is ready for islanding; and

verifying that the EV voltage has remained a predetermined voltage for the predefined period.

15 . The method of claim 14 , wherein the smart inverter is an off-board inverter and the method further comprises:

closing the load SCBs upon verifying that the EV voltage has remained the predetermined voltage for the predefined period; and

providing power to the loads from the EV.

16 . The method of claim 14 , wherein the smart inverter is an on-board inverter and the smart load control system further includes a neutral forming auto-transformer (NFT) structured to be coupled to the bidirectional EV charger and form a neutral line in the islanded mode and an NFT SCB coupled to the NFT, and the method further comprises:

closing the NFT SCB and verifying that L 1 -N voltage and L 2 -N voltage are balanced;

closing the load SCBs; and

providing power to the loads from the EV.

17 . The method of claim 16 , further comprising:

performing interlocking based on at least one of (i) a determination that the voltage detected in the smart load control system has not remained zero for the predefined period; and (ii) a determination that the L 1 -N voltage and the L 2 -N voltage are not balanced.

Assignments (1)

Continuity (1)

References Cited (24)