IP Library › Granted Patent US 12,743,909
Granted Patent B2
US 12,743,909 · App. 18/743,006 · Granted Sep 22, 2026

Optimizing use of battery electric mine vehicles based on simulations

Inventors: Kyle Everly (Tucson, AZ); Josiah Pohl (Tucson, AZ); Akshay Chowdu (Tucson, AZ); Christopher Utter (Tucson, AZ)
Assignee: MODULAR MINING SYSTEMS, INC.
G07C5/008G07C5/0808E21C41/26
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Quick Facts
Patent No.
US 12,743,909
App. No.
18/743,006
Granted
Sep 22, 2026
Kind
B2
Abstract

A method and computing environment for mine productivity simulation and optimization is disclosed. Mine vehicle work efficiency is determined and stored in a mine vehicle model. A mine geographical layout is imported, and an operational mine model is used to simulate the movement of vehicles and material in the mine. The simulation yields a computation of mine output as a function of energy input to the mine machines. Mine configuration parameters may then be adjusted in the simulation, and real-world mines reconfigured, to meet performance targets.

Claims (24)

1 . A method for mine configuration optimization, comprising:

receiving a plurality of vehicle models each model reflecting performance characteristics of a vehicles, the plurality of vehicle models including at least one battery electric vehicle;

receiving a geographical model of a mine layout, the geographical model including data representing a road network, one or more electrical trolley lines and a plurality of vehicle destination points;

receiving a plurality of vehicle movement rules governing the movement of vehicles within a mine;

in a mine operation model using a plurality of mine configuration parameters, iteratively performing the steps of:

simulating movement of a plurality modeled vehicles using the geographical model of the mine, in accordance with the vehicle movement rules, each of the plurality of modeled vehicles being reflected in the plurality of vehicle models;

on the basis of the simulated movement, computing a mine output parameter,

altering a mine configuration parameter; and

altering a physical mine configuration on the basis of one or more computations of the mine output parameter,

wherein altering a physical mine configuration on the basis of one or more computations of the mine output parameter comprises changing a proportion of diesel-electric to battery electric vehicles operating in a mine and operating diesel-electric and battery electric vehicles in a mine in accordance with a changed proportion of diesel-electric to battery electric vehicles to transport mined material.

2 . The method of claim 1 , wherein, the plurality of vehicle models includes at least one diesel-electric vehicle, and wherein the battery electric vehicle and the at least one diesel-electric vehicle are mine haul trucks.

3 . The method of claim 1 , wherein the performance characteristics of the vehicles include one or more of battery capacity, fuel capacity, drive train efficiency, and regenerative braking efficiency.

4 . The method of claim 1 , wherein the performance characteristics of the vehicles comprise required energy input per unit energy output for a vehicle.

5 . The method of claim 1 , wherein the vehicle destination points include one or more of power shovels, crushers, dumps, maintenance bays, and refueling stations.

6 . The method of claim 1 , wherein the vehicle movement rules include one or more of dispatch rules, refueling rules, maintenance rules and contention rules.

7 . The method of claim 6 , wherein the vehicle movement rules include dispatch rules, and wherein the dispatch rules determine the next destination of a vehicle after it leaves a predetermined vehicle destination point.

8 . The method of claim 6 , wherein the vehicle movement rules include refueling rules, and wherein the refueling rules determine conditions under which a vehicle returns to a refueling or charging station.

9 . The method of claim 6 , wherein the vehicle movement rules include contention rules, and wherein the contention rules determine priority between two or more vehicles on a trajectory to occupy the same space.

10 . The method of claim 1 , wherein the mine configuration parameters comprise one of the proportion of diesel to battery-electric trucks within the plurality of modeled vehicles in the mine or the location of electrical trolley lines within the geographical model.

11 . The method of claim 1 , wherein the geographical model including data representing a road network includes data representing the road network in terms of road segment endpoints, elevation change over road segments and average grade.

12 . The method of claim 1 , wherein the mine output parameter comprises a product of tons of material moved and distance over which material is moved.

13 . The method of claim 1 , wherein computing a mine output parameter comprises computing a combination of two or more sub-parameters.

14 . The method of claim 13 , wherein the sub-parameters comprise a measure of an amount of material moved and vehicular carbon emissions.

15 . The method of claim 1 , wherein altering a physical mine configuration on the basis of one or more computations of the mine output parameter comprises installing electrical trolley lines on a mine road segment.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2026
From: EVERLY, KYLE; POHL, JOSIAH; CHOWDU, AKSHAY; UTTER, CHRISTOPHER
To: MODULAR MINING SYSTEMS, INC.
Reel/Frame 075303/0312 →
Continuity (2)
Provisional Application 63507943 · Jun 13, 2023
Related Publication 20240420518A1 · Dec 19, 2024
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