IP Library › Granted Patent US 12,749,641
Granted Patent B2
US 12,749,641 · App. 18/897,155 · Granted Sep 29, 2026

Preventing nuisance trips of ground-fault circuit interruptors electrically coupled to climate control systems

Inventor: John Hughes (Flint, TX)
Assignee: TRANE INTERNATIONAL INC.
H01H71/1054F25B49/025H01H83/02F25B2600/0253H01H2231/012H01H2239/03
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Quick Facts
Patent No.
US 12,749,641
App. No.
18/897,155
Granted
Sep 29, 2026
Kind
B2
Abstract

An embodiment of an outdoor unit of a climate control system includes a refrigerant compressor, an electric motor configured to drive the refrigerant compressor, and a variable frequency drive (VFD) electrically coupled to the electric motor and configured to be electrically coupled to a ground-fault circuit interrupter (GFCI). The GFCI is electrically couped to an electrical power source. The VFD has circuitry that includes an electromagnetic interference (EMI) filter configured to at least partially filter electromagnetic interference generated by the VFD, and an inductive device that is configured to be electrically coupled to the GFCI in parallel with the EMI filter. The inductive device is configured to at least partially dissipate current discharged from the EMI filter in response to a de-energization of the electrical power source, to thereby prevent a trip of the GFCI upon re-energization of the electrical power source.

Claims (49)

1 . An outdoor unit of a climate control system, the outdoor unit comprising:

a refrigerant compressor;

an electric motor configured to drive the refrigerant compressor; and

a variable frequency drive (VFD) electrically coupled to the electric motor and configured to be electrically coupled to a ground-fault circuit interrupter (GFCI), the GFCI being electrically couped to an electrical power source, and the VFD including circuitry that comprises:

an electromagnetic interference (EMI) filter configured to at least partially filter electromagnetic interference generated by the VFD; and

an inductive device that is configured to be electrically coupled to the GFCI in parallel with the EMI filter, the inductive device being configured to at least partially dissipate current discharged from the EMI filter in response to a de-energization of the electrical power source, to thereby prevent a trip of the GFCI upon re-energization of the electrical power source.

2 . The outdoor unit of claim 1 ,

wherein the electrical power source is configured to provide alternating electrical current (AC electrical current),

wherein the EMI filter is configured to discharge direct electrical current (DC electrical current) in response to the de-energization of the electrical power source, and

wherein the inductive device is configured to conduct a greater amount of the DC electrical current than the AC electrical current.

3 . The outdoor unit of claim 2 , wherein the inductive device comprises an inductive coil that is configured to conduct the DC electrical current discharged from the EMI filter.

4 . The outdoor unit of claim 3 , wherein the inductive device comprises a choke.

5 . The outdoor unit of claim 3 , wherein the inductive device comprises a relay switch having the inductive coil and a switching element such that energization of the inductive coil with the DC electrical current is configured to actuate the switching element.

6 . The outdoor unit of claim 5 , wherein the switching element is not electrically coupled to another component.

7 . The outdoor unit of claim 3 , wherein the VFD comprises:

a rectifier; and

one or more other circuits, wherein the rectifier is electrically coupled between the EMI filter and the one or more other circuits, and wherein the rectifier is configured to electrically isolate the one or more other circuits from the EMI filter when the electrical power source is de-energized.

8 . A climate control system for conditioning an interior space, the climate control system comprising:

a first heat exchanger that is configured to exchange heat between a refrigerant and the interior space;

a second heat exchanger that is configured to exchange heat between the refrigerant and an ambient environment;

a compressor that is configured to circulate the refrigerant between the first heat exchanger and the second heat exchanger;

an electric motor that is configured to drive the compressor;

a variable frequency drive (VFD) configured to control the electric motor and configured to be electrically coupled to an electrical power source via a ground-fault circuit interrupter (GFCI), the VFD configured to operate the electric motor at a plurality of different speeds, and the VFD including:

an electromagnetic interference (EMI) filter configured to at least partially filter electromagnetic interference generated by the VFD; and

an inductive device that is configured to be electrically coupled to the GFCI in parallel with the EMI filter, the inductive device being configured to at least partially dissipate electrical current discharged from the EMI filter in response to a de-energization of the electrical power source, to thereby prevent a trip of the GFCI upon re-energization of the electrical power source.

9 . The climate control system of claim 8 ,

wherein electrical power source is configured to provide alternating electrical current (AC electrical current),

wherein the EMI filter is configured to discharge direct electrical current (DC electrical current) in response to the de-energization of the electrical power source, and

wherein the inductive device is configured to conduct a greater amount of the DC electrical current than the AC electrical current.

10 . The climate control system of claim 9 , wherein the inductive device comprises an inductive coil that is configured to conduct the DC electrical current discharged from the EMI filter.

11 . The climate control system of claim 10 , wherein the inductive device comprises a choke.

12 . The climate control system of claim 10 , wherein the inductive device comprises a relay switch having the inductive coil and a switching element such that energization of the inductive coil with the DC electrical current is configured to actuate the switching element.

13 . The climate control system of claim 12 , wherein the switching element is not electrically coupled to another component.

14 . The climate control system of claim 10 , wherein the VFD further includes:

a rectifier electrically coupled between the EMI filter and the electric motor, wherein the rectifier is configured to electrically isolate other circuitry of the VFD from the EMI filter when the electrical power source is de-energized.

15 . A method of operating a climate control system to condition an interior space, the method comprising:

(a) energizing a variable frequency drive (VFD) with an electrical power source through a ground-fault circuit interrupter (GFCI);

(b) energizing an electric motor to drive a compressor of the climate control system via the VFD;

(c) filtering electromagnetic interference generated in the VFD with an electromagnetic interference (EMI) filter during (a) and (b); and

(d) dissipating electrical current discharged by the EMI filter upon a de-energization of the electrical power source with an inductive device electrically coupled to the GFCI in parallel with the EMI filter to prevent a trip of the GFCI upon re-energization of the electrical power source.

16 . The method of claim 15 , further comprising:

(e) conducting a first fraction of electric current supplied from the electrical power source through the inductive device during (a); and

(f) conducting a second fraction of the electric current discharged by the EMI filter through the inductive device during (d), the second fraction being greater than the first fraction.

17 . The method of claim 16 , wherein (d) comprises at least partially dissipating the electric current discharged by the EMI filter via an inductive coil of the inductive device.

18 . The method of claim 17 , wherein (d) comprises actuating a switching element of the inductive device via the electric current conducted by the inductive coil.

19 . The method of claim 18 , further comprising:

(g) electrically isolating other circuitry in the VFD with a rectifier electrically coupled to the EMI filter upon de-energization of the electrical power source.

20 . The method of claim 15 , further comprising:

(h) building a capacitive electrical charge in the EMI filter during (c).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 26, 2024
From: HUGHES, JOHN
To: TRANE INTERNATIONAL INC.
Reel/Frame 068705/0365 →
Continuity (1)
Related Publication 20260088240A1 · Mar 26, 2026
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