Liquid circulation system for cooling cheese
An apparatus has a brine tank that is subdivided into cooling cells each having a vertical carousel for submerging blocks of cheese. The cheese blocks are carried through an inlet flume by a flow of brine and then sequentially diverted into the cooling cells where the cheese blocks are loaded into the respective vertical carousel. After the cheese has cooled sufficiently, the brine flow carries the blocks of cheese out of the respective cooling cell. Movement of the cheese blocks and the carousels is controlled automatically, without human intervention. A unique fluid circulation system transfers chilled brine through the tank from a cooling cell containing the coldest cheese to cooling cells with successively warmer cheese blocks.
1. A method for cooling cheese blocks comprising:
placing a plurality of cheese blocks sequentially into different cells of a tank, wherein the cells are arranged horizontally with respect to each other with vertical walls between adjacent cells and contain cheese blocks that have been in the tank for different amounts of time; and
while cheese blocks are confined within each cell of the tank, flowing liquid through the tank from a cell that contains cheese blocks that have been in the tank substantially the greatest amount of time toward a cell that contains cheese blocks that have been in the tank substantially the least amount of time.
2. The method as recited in claim 1 wherein placing a plurality of cheese blocks sequentially into different cells of a tank comprises sequentially directing cheese blocks from an inlet flume into each cell, wherein the cheese blocks in each cell at a given point in time have been in the tank different amounts of time than the cheese blocks in other cells.
3. The method as recited in claim 2 wherein flowing liquid through the tank comprises:
introducing chilled liquid into a given cell that contains cheese blocks which have been in the tank for substantially the greatest amount of time;
transferring liquid from the given cell into the cell that contains cheese blocks which have been in the tank for the next greatest amount of time; and
continuing to transfer liquid sequentially into other cells of the tank, by successively transferring the liquid from a cell that contains cheese blocks which have been in the tank for a greater amount of time than a cell which receives the liquid.
4. The method as recited in claim 1 further comprising removing liquid from the tank at the cell containing cheese blocks that have been in the tank substantially the least amount of time.
5. The method as recited in claim 1 further comprising entirely submerging at least some of the cheese blocks in each cell of the tank.
6. The method as recited in claim 1 wherein the tank has two opposing first and second sidewalls and each of the walls extends from the first sidewall to the second sidewall.
7. A method for cooling cheese blocks in a tank that is divided by walls into a plurality of cooling cells arranged horizontally with vertical walls between adjacent cells, said method comprising:
placing a plurality of cheese blocks into different ones of the plurality of cooling cells, wherein the plurality of cooling cells contain cheese blocks at different temperatures;
introducing a liquid into a selected one of the plurality of cooling cells; and
transferring the liquid from the selected one of the plurality of cooling cells to another cooling cell and then sequentially from cooling cell to cooling cell, wherein each transfer is from a cooling cell containing cheese blocks that are colder than cheese blocks in a cooling cell into which the liquid is entering.
8. The method as recited in claim 7 wherein introducing a liquid introduces the liquid into the cooling cell that contains cheese blocks having the lowest temperature.
9. The method as recited in claim 7 further comprising chilling the liquid prior to introduction into the tank.
10. The method as recited in claim 7 further comprising entirely submerging at least some of the cheese blocks in each cooling cell of the tank.
11. The method as recited in claim 7 wherein the tank has two opposing first and second sidewalls and each of the walls extends from the first sidewall to the second sidewall.
12. A method for cooling cheese blocks comprising:
placing a plurality of cheese blocks sequentially into different cells of a tank, wherein the cells are arranged horizontally with respect to each other with vertical walls between adjacent cells and contain cheese blocks that have been in the tank for different amounts of time;
entirely submerging at least some of the cheese blocks in each cell of a tank; and
while cheese blocks are submerged within each cell of the tank, flowing liquid through the tank from a cell that contains cheese blocks that have been in the tank substantially the greatest amount of time toward a cell that contains cheese blocks that have been in the tank substantially the least amount of time.
13. The method as recited in claim 12 wherein flowing liquid through the tank comprises:
introducing chilled liquid into a given cell that contains cheese blocks which have been in the tank for substantially the greatest amount of time;
transferring liquid from the given cell into the cell that contains cheese blocks which have been in the tank for the next greatest amount of time; and
continuing to transfer liquid sequentially into other cells of the tank, by successively transferring the liquid from a cell by that contains cheese blocks which have been in the tank for a lesser amount of time than a cell which receives the liquid.
14. The method as recited in claim 12 wherein the tank has two opposing first and second sidewalls and each of the walls extends from the first sidewall to the second sidewall.