Retention system
A retention assembly, comprises a carbide bolster comprising a cavity formed in its base end. A shaft comprises an inserted end disposed within the cavity. The shaft is disposed within a hollow shank which comprises a first end contacting the bolster and a loaded end in mechanical communication with the shaft. Wherein, the inserted end is brazed to an inner surface of the cavity.
1. A retention assembly, comprising:
a carbide bolster having a base end and including a cavity formed in the base end, the cavity having an inner surface;
a hollow shank including a first end contacting the carbide bolster and a loaded end spaced distant from the first end; and
a shaft disposed within the hollow shank, the shaft being in mechanical communication with the loaded end of the hollow shank and including an inserted end disposed within the cavity and secured within the cavity by a braze joint between the inserted end and the inner surface.
2. The retention assembly of claim 1 , wherein the shaft is in mechanical communication with the loaded end through a threaded nut.
3. The retention assembly of claim 2 , wherein the threaded nut engages a shoulder of the hollow shank.
4. The retention assembly of claim 1 , wherein the brazed joint includes a braze material including at least one of copper, brass, lead, tin and silver.
5. The retention assembly of claim 1 , wherein the inserted end of the shaft is interlocked inside the cavity.
6. The retention assembly of claim 1 , wherein the shaft, the carbide bolster and the hollow shank each have a central axis which are all substantially coaxial.
7. The retention assembly of claim 1 , wherein the retention assembly is adapted for use in at least one of a drill bit, a shears bit, a cone crusher, a pick and a hammer mill.
8. The retention assembly of claim 1 , wherein the cavity of the carbide bolster includes a thermal expansion relief groove.
9. The retention assembly of claim 1 , wherein the inserted end of the shaft includes about a 1 to 15 degree taper.
10. The retention assembly of claim 1 , wherein the inserted end of the shaft includes at least one thermal expansion relief groove.
11. The retention assembly of claim 1 , wherein the inserted end of the shaft is brazed to a top end of the cavity.
12. The retention assembly of claim 1 , wherein the inserted end of the shaft is brazed to a side of the cavity.
13. The retention assembly of claim 1 , wherein a tip made of carbide and diamond is brazed to the carbide bolster.
14. The retention assembly of claim 1 , wherein an insert is brazed into the cavity and wherein the insert retains the inserted end of the shaft.
15. The retention assembly of claim 14 , wherein the insert and the inserted end include a rounded interface.
16. The retention assembly of claim 1 , wherein the shaft is substantially isolated from bending moments induced in the carbide bolster.
17. The retention assembly of claim 1 , wherein the retention assembly is adapted for use in at least one of a driving mechanism, a drum, a chain and a rotor.
18. The retention assembly of claim 1 , wherein the carbide bolster includes a second assembly brazed into the cavity, the second assembly including a pocket adapted to hold the inserted end of the shaft.
19. The retention assembly of claim 1 , wherein the cavity is formed by at least two segments of the carbide bolster.
20. A pick combination, comprising:
a carbide bolster including a top end and a base end, the base end having a cavity formed therein;
a shaft including a non-inserted end and an inserted end, the inserted end configured for insertion into the cavity; and
a hollow shank surrounding the non-inserted end of the shaft and interconnected to the base end of the carbide bolster;
wherein the inserted end of the shaft is brazed to the cavity.