IP Library Granted Patent US 9,227,385
Granted Patent B2
US 9,227,385 · App. 13/885,929 · Granted Jan 5, 2016

Method for processing transluscent rigid substrate laminate and method for manufacturing plate shaped product

Inventors: Hiroyuki Kurimura (Shibukawa, JP); Hayato Miyazaki (Shibukawa, JP)
Assignee: DENKA COMPANY LIMITED
B32B37/02C03B33/076C09J4/00C09J5/00C09J2205/31C09J2433/00Y10T156/11
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Quick Facts
Patent No.
US 9,227,385
App. No.
13/885,929
Granted
Jan 5, 2016
Kind
B2
Abstract

There is provided a method by which it is possible to precisely process a translucent rigid substrate laminate. The method for processing a translucent rigid substrate laminate includes the steps of: preparing a translucent rigid substrate laminate by adhering two or more translucent rigid substrates with photocurable adhering agent; fixing the laminate to a cradle with predetermined adhesive; performing processing A for cutting the laminate, which is fixed to the cradle, in a thickness direction and forming a desired number of divided translucent rigid substrate laminates, or performing desired outline processing B on the laminate which is fixed to the cradle; and peeling the processed translucent rigid substrate laminate from the cradle by applying external force without heating the translucent rigid substrate laminate at 40° C. or more.

Claims (53)

1. A method for processing a translucent rigid substrate laminate comprising the steps of:

preparing a translucent rigid substrate laminate by adhering two or more translucent rigid substrates with photocurable adhering agent;

fixing the laminate to a cradle with adhesive X, adhesive Y, or combination thereof described below;

<adhesive X>

an adhesive composition, which contains (A′) polyfunctional (meth)acrylate, (B′) monofunctional (meth)acrylate, (C′) organic peroxide, and (D′) decomposition accelerator of the organic peroxide, in which total mass of the constituents (A′), (B′), (C′), and (D′) occupies 90% by mass or more of the composition

<adhesive Y>

an adhesive composition, which contains (A) polyfunctional (meth)acrylate, (B) monofunctional (meth)acrylate, and (C) photopolymerization initiator, in which total mass of the constituents (A), (B), and (C) occupies 90% by mass or more of the composition

performing processing A for cutting the laminate, which is fixed to the cradle, in a thickness direction and forming a desired number of divided translucent rigid substrate laminates, or performing desired outline processing B on the laminate which is fixed to the cradle; and

peeling the processed translucent rigid substrate laminate from the cradle by applying external force without heating the translucent rigid substrate laminate at 40° C. or more,

wherein the processing B is performed, and the adhesive X and the adhesive Y are applied to the cradle and/or the bonding planes of the laminates in an application pattern in which the adhesive Y surrounds the adhesive X.

2. The method for processing a translucent rigid substrate laminate according to claim 1 ,

wherein the processing A is performed, and the adhesive X, the adhesive Y, or the combination thereof is applied to the cradle and/or bonding planes of the translucent rigid substrate laminates in an application pattern in which the respective divided laminates are able to maintain a fixed state to the cradle even after the processing.

3. The method for processing a translucent rigid substrate laminate according to claim 2 ,

wherein the adhesive X, the adhesive Y, or the combination thereof is a mixture of the adhesive X and the adhesive Y.

4. The method for processing a translucent rigid substrate laminate according to claim 2 ,

wherein at least the adhesive X is used, and the adhesive X does not contain polar organic solvent.

5. The method for processing a translucent rigid substrate laminate according to claim 2 ,

wherein the step of peeling the processed translucent rigid substrate laminate, which has been divided or subjected to the outline processing, from the cradle by applying external force without heating the translucent rigid substrate laminate at 40° C. or more is a step of peeling the translucent rigid substrate laminate by inserting a jig into an adhesive layer between the cradle and the translucent rigid substrate laminate and using the principle of leverage.

6. The method for processing a translucent rigid substrate laminate according to claim 1 ,

wherein the adhesive X, the adhesive Y, or the combination thereof is a mixture of the adhesive X and the adhesive Y.

7. The method for processing a translucent rigid substrate laminate according to claim 1 ,

wherein at least the adhesive X is used, and the adhesive X does not contain polar organic solvent.

8. The method for processing a translucent rigid substrate laminate according to claim 1 ,

wherein the step of peeling the processed translucent rigid substrate laminate, which has been divided or subjected to the outline processing, from the cradle by applying external force without heating the translucent rigid substrate laminate at 40° C. or more is a step of peeling the translucent rigid substrate laminate by inserting a jig into an adhesive layer between the cradle and the translucent rigid substrate laminate and using the principle of leverage.

9. The method for processing a translucent rigid substrate laminate according to claim 1 ,

wherein the translucent rigid substrate is plate glass.

10. A method for manufacturing a plate shaped product comprising the steps of:

peeling translucent rigid substrates, which are attached to each other, by heating a translucent rigid substrate laminate which has been subjected to the method for processing a translucent rigid substrate laminate according to claim 1 and forming a plurality of plate shaped products.

11. A method for processing a translucent rigid substrate laminate comprising the steps of:

preparing a translucent rigid substrate laminate by adhering two or more translucent rigid substrates with photocurable adhering agent;

fixing the laminate to a cradle with adhesive X, adhesive Y, or combination thereof described below;

<adhesive X>

an adhesive composition, which contains (A′) polyfunctional (meth)acrylate, (B′) monofunctional (meth)acrylate, (C′) organic peroxide, and (D′) decomposition accelerator of the organic peroxide, in which total mass of the constituents (A′), (B′), (C′), and (D′) occupies 90% by mass or more of the composition

<adhesive Y>

an adhesive composition, which contains (A) polyfunctional (meth)acrylate, (B) monofunctional (meth)acrylate, and (C) photopolymerization initiator, in which total mass of the constituents (A), (B), and (C) occupies 90% by mass or more of the composition

performing processing A for dividing the laminate, which is fixed to the cradle, in a thickness direction and forming a desired number of divided translucent rigid substrate laminates;

peeling the divided translucent rigid substrate laminates from the cradle by applying external force without heating the translucent rigid substrate laminates at 40° C. or more;

fixing the respective peeled translucent rigid substrate laminates to the cradle with the adhesive X, the adhesive Y, or the combination thereof;

performing desired outline processing B on the laminates fixed to the cradle; and

peeling the translucent rigid substrate laminates, which has been subjected to the outline processing, from the cradle by applying external force without heating the translucent rigid substrate laminate at 40° C. or more,

wherein the processing B is performed, and the adhesive X and the adhesive Y are applied to the cradle and/or the bonding planes of the laminates in an application pattern in which the adhesive Y surrounds the adhesive X.

12. The method for processing a translucent rigid substrate laminate according to claim 11 ,

wherein the processing A is performed, and the adhesive X, the adhesive Y, or the combination thereof is applied to the cradle and/or bonding planes of the translucent rigid substrate laminates in an application pattern in which the respective divided laminates are able to maintain a fixed state to the cradle even after the processing.

13. The method for processing a translucent rigid substrate laminate according to claim 11 ,

wherein the adhesive X, the adhesive Y, or the combination thereof is mixture of the adhesive X and the adhesive Y.

14. The method for processing a translucent rigid substrate laminate according to claim 11 ,

wherein at least the adhesive X is used, and the adhesive X does not contain polar organic solvent.

15. The method for processing a translucent rigid substrate laminate according to claim 11 ,

wherein the step of peeling the processed translucent rigid substrate laminate, which has been divided or subjected to the outline processing, from the cradle by applying external force without heating the translucent rigid substrate laminate at 40° C. or more is a step of peeling the translucent rigid substrate laminate by inserting a jig into an adhesive layer between the cradle and the translucent rigid substrate laminate and using the principle of leverage.

16. The method for processing a translucent rigid substrate laminate according to claim 11 ,

wherein the translucent rigid substrate is plate glass.

17. A method for manufacturing a plate shaped product comprising the steps of:

peeling translucent rigid substrates, which are attached to each other, by heating a translucent rigid substrate laminate which has been subjected to the method for processing a translucent rigid substrate laminate according to claim 11 and forming a plurality of plate shaped products.

Assignments (2)
CHANGE OF NAME Recorded Nov 5, 2015
From: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
To: DENKA COMPANY LIMITED
Reel/Frame 037054/0078 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2013
From: KURIMURA, HIROYUKI; MIYAZAKI, HAYATO
To: DENKI KAGAKU KOGYO KABUSHIKI KAISHA
Reel/Frame 030434/0504 →
Priority Claims (1)
JP 2010-259142 · Nov 19, 2010 · national
Continuity (1)
Related Publication 20130233479A1 · Sep 12, 2013