IP Library › Granted Patent US 9,412,723
Granted Patent B2
US 9,412,723 · App. 13/922,117 · Granted Aug 9, 2016

Package on-package structures and methods for forming the same

Inventors: Kuei-Wei Huang (Hsin-Chu, TW); Chih-Wei Lin (Xinfeng Township, TW); Hsiu-Jen Lin (Zhubei, TW); Wei-Hung Lin (Hsin-Chu, TW); Ming-Da Cheng (Jhubei, TW); Chung-Shi Liu (Hsin-Chu, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L25/074H01L23/49816H01L23/49822H01L23/49827H01L23/49894H01L25/105H01L25/50H01L23/147H01L24/16H01L24/32H01L24/48H01L2224/16225H01L2224/32225H01L2224/48091H01L2224/48227H01L2224/73265H01L2225/1023H01L2225/1058H01L2924/01322H01L2924/12042H01L2924/1533H01L2924/15311H01L2924/18161
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Quick Facts
Patent No.
US 9,412,723
App. No.
13/922,117
Granted
Aug 9, 2016
Kind
B2
Abstract

A package includes a package component, which further includes a top surface and a metal pad at the top surface of the package component. The package further includes a non-reflowable electrical connector over and bonded to the metal pad, and a molding material over the package component. The non-reflowable electrical connector is molded in the molding material and in contact with the molding material. The non-reflowable electrical connector has a top surface lower than a top surface of the molding compound.

Claims (46)

1. A package comprising:

a bottom package comprising:

a first package component comprising:

a top surface; and

a metal pad at the top surface of the first package component;

a non-reflowable electrical connector over and bonded to the metal pad, wherein a top surface of the non-reflowable electrical connector comprises a rounded portion, with a center portion of the rounded portion being lower than surrounding portions of the rounded portion; and

a molding material over the first package component, with the non-reflowable electrical connector partially molded in the molding material and in contact with the molding material;

a top package over the bottom package; and

a solder region bonding the non-reflowable electrical connector to the top package, wherein the solder region and the non-reflowable electrical connector comprise different materials.

2. The package of claim 1 , wherein the non-reflowable electrical connector has a rounded bottom surface, with the bottom surface having a shape of a part of a ball.

3. The package of claim 2 further comprising a solder paste disposed between, and in contact with, the rounded bottom surface of the non-reflowable electrical connector and a top surface of the metal pad.

4. The package of claim 1 , wherein the non-reflowable electrical connector is in physical contact with the solder region.

5. The package of claim 1 , wherein the non-reflowable electrical connector comprises copper.

6. The package of claim 1 further comprising a second package component bonded to the top surface of the first package component, wherein the molding material molds at least a lower part of the second package component therein.

7. A package comprising:

a bottom package comprising:

a package substrate comprising:

a top surface; and

a metal pad at the top surface of the package substrate;

a partial metal ball over and bonded to the metal pad, wherein the partial metal ball is formed of a non-reflowable material, and a bottom surface of the partial metal ball has a shape of a bottom surface of a ball, wherein the partial metal ball has a top surface;

a die over and bonded to the package substrate; and

a molding material over the package substrate, wherein the partial metal ball and a lower portion of the die are molded in the molding material, and a center portion of the top surface of the partial metal ball is lower than a top surface of the molding material;

a top package over the bottom package; and

an electrical connector bonding the partial metal ball to the top package.

8. The package of claim 7 , wherein the partial metal ball has a non-planar top surface.

9. The package of claim 8 , wherein the top surface of the partial metal ball comprises a rounded portion, with lowest point of the rounded portion being close to a center of the top surface of the partial metal ball.

10. The package of claim 7 further comprising a solder paste disposed between, and in contact with, a rounded bottom surface of the partial metal ball and a top surface of the metal pad.

11. The package of claim 7 , wherein the partial metal ball and the electrical connector comprise copper.

12. The package of claim 7 , wherein the partial metal ball comprises solder.

13. The package of claim 1 , wherein the center portion of the rounded portion is a lowest portion of the top surface of the non-reflowable electrical connector.

14. A package comprising:

a bottom package comprising:

a package substrate comprising:

a top surface; and

a metal pad at the top surface of the package substrate;

a partial metal ball over and bonded to the metal pad, wherein the partial metal ball is formed of a non-reflowable material, and a bottom surface of the partial metal ball has a shape of a bottom surface of a ball, and wherein a top surface of the partial metal ball comprises a rounded portion, with the lowest point of the rounded portion being close to a center of the top surface of the partial metal ball;

a die over and bonded to the package substrate; and

a molding material over the package substrate, wherein the partial metal ball and a lower portion of the die are molded in the molding material;

a top package over the bottom package; and

an electrical connector bonding the partial metal ball to the top package.

15. The package of claim 14 , wherein a center portion of the top surface of the partial metal ball is lower than a top surface of the molding material.

16. The package of claim 14 , wherein the partial metal ball has a non-planar top surface.

17. The package of claim 16 , wherein the partial metal ball comprises copper.

18. The package of claim 14 further comprising a solder paste disposed between, and in contact with, a rounded bottom surface of the partial metal ball and a top surface of the metal pad.

19. The package of claim 14 , wherein the partial metal ball and the electrical connector comprise copper.

20. The package of claim 14 , wherein the partial metal ball comprises solder.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2013
From: HUANG, KUEI-WEI; LIN, CHIH-WEI; LIN, HSIU-JEN; LIN, WEI-HUNG; CHENG, MING-DA; LIU, CHUNG-SHI
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 030761/0445 →
Continuity (2)
Provisional Application 61783050 · Mar 14, 2013
Related Publication 20140264856A1 · Sep 18, 2014