IP Library Granted Patent US 9,540,549
Granted Patent B2
US 9,540,549 · App. 13/718,104 · Granted Jan 10, 2017

Anisotropic conductive film and semiconductor device bonded by the same

Inventors: Kyung Il Sul (Uiwang-si, KR); Dong Seon Uh (Uiwang-si, KR); Nam Ju Kim (Uiwang-si, KR); Kyoung Soo Park (Uiwang-si, KR); Young Woo Park (Uiwang-si, KR); Joon Mo Seo (Uiwang-si, KR); Arum Yu (Uiwang-si, KR); Hyun Min Choi (Uiwang-si, KR)
Assignee: CHEIL INDUSTRIES, INC.
C09J163/00C08G59/226C08G59/24C08G59/687C08L63/00C09D5/24C09J9/02H01B1/20H01L23/29H01L24/29C08L2205/02H01L2224/293H01L2224/2929H01L2224/29298H01L2924/07802H01L2924/07811H01L2924/15788
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Quick Facts
Patent No.
US 9,540,549
App. No.
13/718,104
Granted
Jan 10, 2017
Kind
B2
Abstract

A semiconductor device bonded by an anisotropic conductive film and an anisotropic conductive film composition, the anisotropic conductive film including a reactive monomer having an epoxy equivalent weight of about 120 to about 180 g/eq; a hydrogenated epoxy resin; and a sulfonium cation curing catalyst.

Claims (38)

1. A display device bonded by an anisotropic conductive film, the anisotropic conductive film comprising:

about 1 to about 20 parts by weight of a reactive monomer having an epoxy equivalent weight of about 120 to about 180 g/eq;

about 5 to about 50 parts by weight of a hydrogenated epoxy resin; and

about 0.1 to about 10 parts by weight of a sulfonium cation thermal curing catalyst, all parts by weight being based on 100 parts by weight of the anisotropic conductive film in terms of solid content,

wherein the anisotropic conductive film has a curing rate of about 80% or more when cured at 150 to 170° C. for 5 seconds.

2. The display device as claimed in claim 1 , wherein the anisotropic conductive film further includes a binder resin and conductive particles.

3. The display device as claimed in claim 2 , wherein the binder resin includes at least one selected from the group of a polyimide resin, a polyamide resin, a phenoxy resin, an epoxy resin, a polymethacrylate resin, a polyacrylate resin, a polyurethane resin, an acrylate modified urethane resin, a polyester resin, a polyester urethane resin, a polyvinyl butyral resin, a styrene-butylene-styrene resin and epoxy modifications thereof, a styrene-ethylene-butylene-styrene resin and modifications thereof, and acrylonitrile butadiene rubber and hydrogenated compounds thereof.

4. The display device according as claimed in claim 1 , wherein the hydrogenated epoxy resin has an epoxy equivalent weight of about 150 to about 1,300 g/eq.

5. The display device according as claimed in claim 1 , wherein the hydrogenated epoxy resin includes a hydrogenated bisphenol A epoxy resin.

6. The display device as claimed in claim 5 , wherein the hydrogenated bisphenol A epoxy resin includes at least one selected from the group of a hydrogenated bisphenol A epoxy monomer represented by Formula 2, below, or a hydrogenated bisphenol A epoxy oligomer represented by Formula 3, below,

wherein, in Formula 3, n is an integer of about 1 to about 13.

7. The display device as claimed in claim 1 , wherein the reactive monomer includes at least one selected from the group of a reactive monomer having at least two glycidyl groups, a reactive monomer having a monoaromatic structure, and a reactive monomer having an alicyclic structure.

8. The display device as claimed in claim 7 , wherein the reactive monomer includes at least one selected from the group of resorcinol diglycidyl ether, 1,4-cyclohexane dimethanol diglycidyl ether, dicyclopentadiene dioxide, 2-((4-(2-oxiranylmethoxy)phenoxy)methyl)oxirane, diglycidyl 1,2-cyclohexanedicarboxylate, diglycidyl terephthalate, and diglycidyl o-phthalate.

9. The display device as claimed in claim 1 , wherein the sulfonium cation thermal curing catalyst includes sulfonium borate.

10. The display device as claimed in claim 9 , wherein the sulfonium borate includes a compound represented by Formula 1:

wherein:

R 1 is selected from the group of hydrogen, a methyl group, an ethyl group,

 R 4 being selected from the group of an aromatic hydrocarbon, a substituted aromatic hydrocarbon, an aliphatic hydrocarbon, a substituted aliphatic hydrocarbon, a carboxyl group, and a sulfonyl group;

R 2 is selected from the group of toluene, phenol, benzene, o-xylene, and substituted or unsubstituted naphthalene;

R 3 is selected from the group of a methyl group, an ethyl group, a propyl group, and a butyl group; and

X is fluorine.

11. The display device as claimed in claim 10 , wherein R 2 is methylnaphthalene or dimethylnaphthalene.

12. A display device bonded by a rapid low-temperature curable anisotropic conductive film, the rapid low-temperature curable anisotropic conductive film comprising:

about 1 to about 20 parts by weight of a reactive monomer having an epoxy equivalent weight of about 120 to about 180 g/eq,

about 5 to about 50 parts by weight of a hydrogenated epoxy resin;

about 5 to about 50 parts by weight of a sulfonium cation thermal curing catalyst;

about 20 to about 60 parts by weight of a binder resin; and

about 0.1 to about 30 parts by weight of conductive particles, all parts by weight being based on 100 parts by weight of the rapid low-temperature curable anisotropic conductive film in terms of solid content,

wherein the rapid low-temperature curable anisotropic conductive film has a curing rate of about 80% or more when cured at 150 to 170° C. for 5 seconds.

13. The display device as claimed in claim 12 , wherein the reactive monomer includes at least one selected from the group of a reactive monomer having at least two glycidyl groups, a reactive monomer having a monoaromatic structure, and a reactive monomer having an alicyclic structure.

14. The display device as claimed in claim 12 , wherein the reactive monomer includes at least one selected from the group of resorcinol diglycidyl ether, 1,4-cyclohexane dimethanol diglycidyl ether, dicyclopentadiene dioxide, 2-((4-(2-oxiranylmethoxy)phenoxy)methyl)oxirane, diglycidyl 1,2-cyclohexanedicarboxylate, diglycidyl terephthalate, and diglycidyl o-phthalate.

15. A display device bonded by an anisotropic conductive film, the anisotropic conductive film comprising:

about 1 to about 20 parts by weight of a reactive monomer having an epoxy equivalent weight of about 120 to about 180 g/eq;

about 5 to about 50 parts by weight of a hydrogenated bisphenol A epoxy resin; and

about 0.1 to about 10 parts by weight of a sulfonium cation curing catalyst, all parts by weight being based on 100 parts by weight of the anisotropic conductive film in terms of solid content,

wherein the anisotropic conductive film has a curing rate of about 80% or more when cured at 150 to 170° C. for 5 seconds.

16. The display device as claimed in claim 15 , wherein the hydrogenated bisphenol A epoxy resin includes at least one selected from the group of a hydrogenated bisphenol A epoxy monomer represented by Formula 2, below, or a hydrogenated bisphenol A epoxy oligomer represented by Formula 3, below,

wherein, in Formula 3, n is an integer of about 1 to about 13.

Assignments (5)
MERGER Recorded Mar 26, 2025
From: KUKDO ADVANCED MATERIALS CO., LTD.
To: KUKDO CHEMICAL CO., LTD.
Reel/Frame 070646/0572 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2022
From: KUKDO CHEMICAL CO., LTD.
To: KUKDO ADVANCED MATERIALS CO., LTD.
Reel/Frame 060940/0414 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2019
From: SAMSUNG SDI CO., LTD.
To: KUDKO CHEMICAL CO., LTD.
Reel/Frame 050640/0740 →
MERGER AND CHANGE OF NAME Recorded Oct 7, 2019
From: CHEIL INDUSTRIES INC.; SAMSUNG SDI CO., LTD.; SAMSUNG SDI CO., LTD.
To: SAMSUNG SDI CO., LTD.
Reel/Frame 050646/0718 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2012
From: SUL, KYUNG IL; UH, DONG SEON; KIM, NAM JU; PARK, KYOUNG SOO; PARK, YOUNG WOO; SEO, JOON MO; YU, ARUM; CHOI, HYUN MIN
To: CHEIL INDUSTRIES, INC.
Reel/Frame 029489/0936 →
Priority Claims (1)
KR 10-2011-0136957 · Dec 19, 2011 · national
Continuity (1)
Related Publication 20130154129A1 · Jun 20, 2013