IP Library Granted Patent US 9,543,537
Granted Patent B2
US 9,543,537 · App. 14/156,712 · Granted Jan 10, 2017

Solution processed metal oxide thin film hole transport layers for high performance organic solar cells

Inventors: K. Xerxes Steirer (Golden, CO); Joseph J. Berry (Boulder, CO); Jordan P. Chesin (Cambridge, MA); Matthew T. Lloyd (Boulder, CO); Nicodemus Edwin Widjonarko (Golden, CO); Alexander Miedaner (Boulder, CO); Calvin J. Curtis (Lakewood, CO); David S. Ginley (Evergreen, CO); Dana C. Olson (Boulder, CO)
Assignee: Alliance for Sustainable Energy, LLC
H01L51/442H01L51/4253H01L51/4273H01L51/0036Y02E10/549
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Quick Facts
Patent No.
US 9,543,537
App. No.
14/156,712
Granted
Jan 10, 2017
Kind
B2
Abstract

A method for the application of solution processed metal oxide hole transport layers in organic photovoltaic devices and related organic electronics devices is disclosed. The metal oxide may be derived from a metal-organic precursor enabling solution processing of an amorphous, p-type metal oxide. An organic photovoltaic device having solution processed, metal oxide, thin-film hole transport layer.

Claims (36)

1. A method comprising:

forming an indium tin oxide (ITO) layer on a substrate;

depositing a hole transport layer (HTL) on the ITO layer, wherein the HTL comprises an amorphous, p-type NiO;

annealing the HTL;

forming an active layer on the annealed HTL, wherein the active layer comprises a donor region and an acceptor region; and

forming a contact on the active layer, wherein:

the contact comprises a cathode, and

the depositing is performed by spin-coating a diluted nickel ink on the ITO layer.

2. The method according to claim 1 , wherein the active layer comprises a polymer and a fullerene.

3. The method according to claim 2 , wherein the polymer comprises poly(3-hexylthiophene) (P3HT) and the fullerene comprises [6,6]-phenyl-C 61 -butyric acid methyl ester (PCBM).

4. The method according to claim 1 , wherein the spin-coating is performed at approximately 4000 rpm for approximately 60 seconds, and the annealing is performed at a temperature of approximately 250° C. for a period of time of approximately 1 hour.

5. The method according to claim 1 , wherein the spin-coating is performed at approximately 4000 rpm, and the annealing is performed in air.

6. The method according to claim 1 , wherein the HTL forms a thin-film.

7. The method according to claim 6 , wherein the thin-film has a thickness of approximately 10 nm.

8. The method according to claim 1 , wherein the active layer comprises a PCDTBT/[6,6]-phenyl-C 61 -butyric acid methyl ester (PCBM) bulk heterojunction.

9. The method according to claim 1 , further comprising:

exposing the HTL to an oxygen plasma after the depositing.

10. A method comprising:

forming a transparent conducting oxide (TCO) layer on a substrate; and

forming a hole transport layer (HTL) on the TCO layer by solution deposition of a metal-organic ink using ink-jet or continuous flow printing, wherein:

the HTL comprises an amorphous, p-type metal oxide, and

the metal-organic ink comprises a complex in which the p-type metal oxide is in solution and coordinates to one or more diamine groups suspended in a solvent.

11. The method according to claim 10 , further comprising:

annealing the metal-organic ink in air after the solution deposition.

12. The method according to claim 10 , wherein the TCO comprises a ZnO-based material.

13. The method according to claim 12 , wherein the ZnO-based material is gallium-doped.

14. The method according to claim 12 , wherein the ZnO-based material is aluminum-doped.

15. The method according to claim 10 , further comprising:

exposing the HTL to an O 2 -plasma treatment after the HTL is formed.

16. The method of claim 10 , further comprising:

forming an active layer on the HTL, wherein the active layer comprises a donor region and an acceptor region; and

forming a contact on the active layer, wherein the contact comprises a cathode.

17. A method comprising:

forming an indium tin oxide (ITO) layer on a substrate;

forming by solution deposition a hole transport layer (HTL) on the ITO layer, wherein the HTL comprises an amorphous, p-type NiO; and

forming an active layer on the HTL, wherein the active layer comprises a PCDTBT/[6,6]-phenyl-C 61 -butyric acid methyl ester (PCBM) bulk heterojunction.

Assignments (2)
CONFIRMATORY LICENSE Recorded Nov 18, 2016
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 040703/0077 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2014
From: STEIRER, K. XERXES; BERRY, JOSEPH J.; CHESIN, JORDAN P.; LLOYD, MATTHEW T.; WIDJONARKO, NICODEMUS EDWIN; MIEDANER, ALEX; CURTIS, CALVIN J.; GINLEY, DAVID S.; OLSON, DANA C.
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 032710/0711 →
Continuity (3)
Division 13301389 · Nov 21, 2011
Provisional Application 61415612 · Nov 19, 2010
Related Publication 20140134781A1 · May 15, 2014