IP Library Granted Patent US 9,559,358
Granted Patent B2
US 9,559,358 · App. 13/449,195 · Granted Jan 31, 2017

Alkali and alkaline-earth ion batteries with hexacyanometallate cathode and non-metal anode

Inventors: Yuhao Lu (Vancouver, WA); Jong-Jan Lee (Camas, WA); Motoaki Nishijima (Kanmaki-tyo, JP); Seizoh Kakimoto (Nara, JP)
Assignee: Sharp Laboratories of America, Inc.
H01M4/58H01M4/0404H01M4/0438H01M4/0445H01M4/0459H01M4/136H01M4/139H01M4/587H01M10/054H01M10/36H01M2004/028Y02E60/122
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Quick Facts
Patent No.
US 9,559,358
App. No.
13/449,195
Granted
Jan 31, 2017
Kind
B2
Abstract

A battery structure is provided for making alkali ion and alkaline-earth ion batteries. The battery has a hexacyanometallate cathode, a non-metal anode, and non-aqueous electrolyte. A method is provided for forming the hexacyanometallate battery cathode and non-metal battery anode prior to the battery assembly. The cathode includes hexacyanometallate particles overlying a current collector. The hexacyanometallate particles have the chemical formula A′ n′ A m M1 x M2 y (CN) 6 , and have a Prussian Blue hexacyanometallate crystal structure.

Claims (48)

1. A battery with a hexacyanometallate cathode and a hard carbon anode, the battery comprising:

the cathode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula Na m Mn x Fe y (CN) 6 , and having a Prussian Blue hexacyanometallate crystal structure,

where m is in a range of greater than 1 to 2;

where x is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5;

a non-aqueous electrolyte capable of conducting Na cations;

the hard carbon anode; and,

an ion-permeable membrane separating the hard carbon anode from the cathode.

2. The battery of claim 1 , wherein the non-aqueous electrolyte is selected from a group consisting of organic, gel, polymer, and solid electrolytes.

3. The battery of claim 1 , wherein the ion permeable membrane is a Na + -ion permeable membrane; and,

wherein the non-aqueous electrolyte is a Na + soluble non-aqueous electrolyte.

4. A battery with a hexacyanometallate cathode and non-metal anode, the battery comprising:

the cathode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula Na m Mn x Fe y (CN) 6 .z(H 2 O), and having a Prussian Blue hexacyanometallate crystal structure,

where m is in a range of greater than 1 to 2;

where x is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5;

where z is in a range of 0 to 10;

a non-aqueous electrolyte capable of conducting Na cations;

the non-metal anode primarily comprising a material, other than a Prussian Blue hexacyanometallate, capable of accepting inserted Na + ions and supplying de-inserted Na + ions; and,

an ion-permeable membrane separating the non-metal anode from the cathode.

5. The battery of claim 4 , wherein the non-metal anode comprises 60% by weight (wt. %) to 95 wt. % of a material selected from a group consisting of carbonaceous materials, hard carbon, oxides, sulfides, nitrides, silicon, and silicon nanostructures with carbonaceous materials.

6. The battery of claim 4 , wherein the non-aqueous electrolyte is selected from a group consisting of organic, gel, polymer, and solid electrolytes.

7. The battery of claim 4 , wherein the ion permeable membrane is a Na + -ion permeable membrane; and,

wherein the non-aqueous electrolyte is a Na + soluble non-aqueous electrolyte.

8. A battery with a hexacyanometallate cathode and non-metal anode, the battery comprising:

the cathode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula Na m Mn x Fe y (CN) 6 , and having a Prussian Blue hexacyanometallate crystal structure,

where m is in a range of greater than 1 to 2;

where x is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5;

a non-aqueous electrolyte capable of conducting Na cations;

the non-metal anode comprising 60% by weight (wt. %) to 95 wt. % of a material selected from a group consisting of hard carbon, oxides, sulfides, nitrides, silicon, and silicon nanostructures with carbonaceous materials; and,

an ion-permeable membrane separating the non-metal anode from the cathode.

9. The battery of claim 8 , wherein the non-aqueous electrolyte is selected from a group consisting of organic, gel, polymer, and solid electrolytes.

10. The battery of claim 8 , wherein the ion permeable membrane is a Na + -ion permeable membrane; and,

wherein the electrolyte is a Na + soluble non-aqueous electrolyte.

11. The battery of claim 8 , wherein the non-metal anode comprises 60% by weight (wt. %) to 95 wt. % of a material capable of accepting inserted Na + ions and supplying de-inserted Na + ions.

12. A battery with a hexacyanometallate cathode and a carbon anode, the battery comprising:

the cathode with hexacyanometallate particles overlying a current collector, the hexacyanometallate particles having a chemical formula Na m Mn x Fe y (CN) 6 .z(H 2 O), and having a Prussian Blue hexacyanometallate crystal structure,

where m is in a range of greater than 1 to 2;

where x is in a range of 0.5 to 1.5;

where y is in a range of 0.5 to 1.5;

where z is in a range of 0 to 10;

a non-aqueous electrolyte capable of conducting Na cations;

the carbon anode comprising 60% by weight (wt. %) to 95 wt. % of a carbon material capable of accepting inserted Na + ions and supplying de-inserted Na + ions; and,

an ion-permeable membrane separating the carbon anode from the cathode.

13. The battery of claim 12 , wherein the non-aqueous electrolyte is selected from a group consisting of organic, gel, polymer, and solid electrolytes.

14. The battery of claim 12 , wherein the ion permeable membrane is a Na + -ion permeable membrane; and,

wherein the electrolyte is a Na + soluble non-aqueous electrolyte.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2017
From: SHARP LABORATORIES OF AMERICA, INC.
To: SHARP KABUSHIKI KAISHA
Reel/Frame 041214/0054 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2012
From: LU, YUHAO; LEE, JONG-JAN; NISHIJIMA, MOTOAKI; KAKIMOTO, SEIZOH
To: SHARP LABORATORIES OF AMERICA, INC.
Reel/Frame 028062/0026 →
Continuity (2)
Continuation In Part 13432993 · Mar 28, 2012
Related Publication 20130260232A1 · Oct 3, 2013