IP Library Granted Patent US 9,783,115
Granted Patent B2
US 9,783,115 · App. 15/413,465 · Granted Oct 10, 2017

Rearview mirror assembly for vehicle

Inventors: John T. Uken (Jenison, MI); Lee Karner (Holland, MI); Richard R. Hook (Hudsonville, MI); Niall R. Lynam (Holland, MI)
Assignee: DONNELLY CORPORATION
B60R1/12B60R1/04B60R1/088G02F1/157B60R2001/1215
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Quick Facts
Patent No.
US 9,783,115
App. No.
15/413,465
Granted
Oct 10, 2017
Kind
B2
Abstract

An interior rearview mirror assembly includes a mirror reflective element having a glass substrate with planar front and rear surfaces. A plastic molding is circumferentially disposed about a circumferential edge of the glass substrate without overlapping onto the front surface of the glass substrate. The plane of the front surface of the glass substrate is generally flush with an outermost part of the plastic molding, which provides a curved rounded transition from the front surface of the mirror reflective element to a side surface of the plastic molding. The plastic molding includes at least a portion of a mirror housing of the interior rearview mirror assembly. The plastic molding includes structure for attaching a rear mirror casing cap portion thereat. With the rear mirror casing cap portion attached at the structure, the rear mirror casing cap portion at least partially encases a rear portion of the plastic molding.

Claims (65)

1. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

an interior mirror reflective element comprising a glass substrate having a planar front surface and a planar rear surface;

wherein said glass substrate comprises a circumferential edge along the periphery of said glass substrate;

said circumferential edge spanning a thickness of said glass substrate between said front and rear surfaces, and wherein said front surface of said glass substrate comprises an outermost surface of said mirror reflective element that is viewed by a driver of a vehicle equipped with said interior rearview mirror assembly;

a plastic molding;

wherein said plastic molding is circumferentially disposed about said circumferential edge of said glass substrate without overlapping onto said front surface of said glass substrate;

wherein the plane of said front surface of said glass substrate is generally flush with an outermost part of said plastic molding;

wherein the outermost part of said plastic molding provides a curved rounded transition from said front surface of said mirror reflective element to a side surface of said plastic molding;

wherein said plastic molding comprises at least a portion of a mirror housing of said interior rearview mirror assembly, and wherein, when said mirror reflective element is moved to set a field of view to a desired setting of a driver of the equipped vehicle, said mirror housing moves in tandem with said mirror reflective element;

wherein said plastic molding comprises a pocket and wherein said mirror reflective element is received in said pocket, and wherein at least a portion of said plastic molding is rearward of said glass substrate when said mirror reflective element is received in said pocket;

wherein said plastic molding comprises structure for attaching a rear mirror casing cap portion thereat;

wherein said rear mirror casing cap portion is configured for attachment at said structure of said plastic molding;

wherein, with said rear mirror casing cap portion attached at said structure, said rear mirror casing cap portion at least partially encases a rear portion of said plastic molding; and

wherein the outermost part of said plastic molding curves from generally adjacent to said front surface of said glass substrate to a less-curved part of said plastic molding.

2. The interior rearview mirror assembly of claim 1 , wherein the less-curved part of said plastic molding comprises a generally straight part of said plastic molding.

3. The interior rearview mirror assembly of claim 1 , wherein said interior rearview mirror assembly houses a visual indicator that, when actuated to emit visible light, is viewable by the driver of the equipped vehicle.

4. The interior rearview mirror assembly of claim 1 , wherein said mirror reflective element has a length dimension and a width dimension, and wherein said length dimension spans generally laterally across said mirror reflective element and said width dimension spans generally vertically across said mirror reflective element when said interior rearview mirror assembly is normally mounted at the equipped vehicle, and wherein said plastic molding includes a portion that is rearward of said mirror reflective element and that spans said width dimension of said mirror reflective element.

5. The interior rearview mirror assembly of claim 1 , wherein said mirror reflective element nests in said plastic molding.

6. The interior rearview mirror assembly of claim 1 , wherein the outermost part of said plastic molding contacts said circumferential edge of said glass substrate.

7. The interior rearview mirror assembly of claim 1 , wherein a back plate is attached at the rear of said mirror reflective element.

8. The interior rearview mirror assembly of claim 1 , comprising a plurality of individual indicating elements that, when individually actuated, visually indicate through said mirror reflective element to be viewed by the driver of the equipped vehicle, wherein each of said plurality of individual indicating elements is spaced from and local to another of said plurality of individual indicating elements, and wherein said plurality of individual indicating elements comprises at least three individual indicating elements, and wherein said at least three individual indicating elements comprise first, second and third indicating elements that are generally linearly disposed to form a row of individual indicating elements at said mirror reflective element.

9. The interior rearview mirror assembly of claim 1 , wherein said plastic molding has a durometer value less than about 110 Shore A.

10. The interior rearview mirror assembly of claim 1 , including a toggle assembly and a double-ball mounting arm.

11. The interior rearview mirror assembly of claim 1 , including a toggle assembly and a single-ball mounting arm comprising a ball pivot element with a wiring passageway therethrough.

12. The interior rearview mirror assembly of claim 1 , wherein said rear mirror casing cap portion comprises a personalized rear mirror casing cap portion having indicia, and wherein said indicia comprises at least one of a logo, a school logo, a brand identification and a sponsorship identification.

13. The interior rearview mirror assembly of claim 1 , wherein a mirror reflector is disposed at said rear surface of said glass substrate of said mirror reflective element, and wherein said front surface of said glass substrate is angled relative to said rear surface of said glass substrate forming a prismatic glass substrate.

14. The interior rearview mirror assembly of claim 1 , wherein said front surface of said glass substrate is parallel to said rear surface of said glass substrate, and wherein said glass substrate comprises a front glass substrate of an interior electro-optic mirror reflective element.

15. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

an interior mirror reflective element comprising a glass substrate having a planar front surface and a planar rear surface;

wherein said glass substrate comprises a circumferential edge along the periphery of said glass substrate;

said circumferential edge spanning a thickness of said glass substrate between said front and rear surfaces, and wherein said front surface of said glass substrate comprises an outermost surface of said mirror reflective element that is viewed by a driver of a vehicle equipped with said interior rearview mirror assembly;

a plastic molding;

wherein said plastic molding is circumferentially disposed about said circumferential edge of said glass substrate without overlapping onto said front surface of said glass substrate;

wherein the plane of said front surface of said glass substrate is generally flush with an outermost part of said plastic molding;

wherein the outermost part of said plastic molding provides a curved rounded transition from said front surface of said mirror reflective element to a side surface of said plastic molding;

wherein said plastic molding comprises at least a portion of a mirror housing of said interior rearview mirror assembly, and wherein, when said mirror reflective element is moved to set a field of view to a desired setting of a driver of the equipped vehicle, said mirror housing moves in tandem with said mirror reflective element;

wherein said plastic molding comprises a pocket and wherein said mirror reflective element is received in said pocket, and wherein at least a portion of said plastic molding is rearward of said glass substrate when said mirror reflective element is received in said pocket;

wherein said plastic molding comprises structure for attaching a rear mirror casing cap portion thereat;

wherein said rear mirror casing cap portion is configured for attachment at said structure of said plastic molding;

wherein, with said rear mirror casing cap portion attached at said structure, said rear mirror casing cap portion at least partially encases a rear portion of said plastic molding;

wherein the outermost part of said plastic molding curves from generally adjacent to said front surface of said glass substrate to a less-curved part of said plastic molding;

wherein said mirror reflective element nests in said plastic molding; and

wherein the outermost part of said plastic molding contacts said circumferential edge of said glass substrate.

16. The interior rearview mirror assembly of claim 15 , wherein a mirror reflector is disposed at said rear surface of said glass substrate of said mirror reflective element, and wherein said front surface of said glass substrate is angled relative to said rear surface of said glass substrate forming a prismatic glass substrate.

17. The interior rearview mirror assembly of claim 15 , wherein said front surface of said glass substrate is parallel to said rear surface of said glass substrate, and wherein said glass substrate comprises a front glass substrate of an interior electro-optic mirror reflective element.

18. An interior rearview mirror assembly for a vehicle, said interior rearview mirror assembly comprising:

an interior mirror reflective element comprising a glass substrate having a planar front surface and a planar rear surface;

wherein said front surface of said glass substrate is angled relative to said rear surface of said glass substrate forming a prismatic glass substrate;

wherein a mirror reflector is disposed at said rear surface of said glass substrate of said mirror reflective element;

wherein said glass substrate comprises a circumferential edge along the periphery of said glass substrate;

said circumferential edge spanning a thickness of said glass substrate between said front and rear surfaces, and wherein said front surface of said glass substrate comprises an outermost surface of said mirror reflective element that is viewed by a driver of a vehicle equipped with said interior rearview mirror assembly;

a plastic molding;

wherein said plastic molding is circumferentially disposed about said circumferential edge of said glass substrate without overlapping onto said front surface of said glass substrate;

wherein the plane of said front surface of said glass substrate is generally flush with an outermost part of said plastic molding;

wherein the outermost part of said plastic molding provides a curved rounded transition from said front surface of said mirror reflective element to a side surface of said plastic molding;

wherein said plastic molding comprises at least a portion of a mirror housing of said interior rearview mirror assembly, and wherein, when said mirror reflective element is moved to set a field of view to a desired setting of a driver of the equipped vehicle, said mirror housing moves in tandem with said mirror reflective element;

wherein said plastic molding comprises a pocket and wherein said mirror reflective element is received in said pocket, and wherein at least a portion of said plastic molding is rearward of said glass substrate when said mirror reflective element is received in said pocket;

wherein said plastic molding comprises structure for attaching a rear mirror casing cap portion thereat;

wherein said rear mirror casing cap portion is configured for attachment at said structure of said plastic molding;

wherein, with said rear mirror casing cap portion attached at said structure, said rear mirror casing cap portion at least partially encases a rear portion of said plastic molding;

wherein the outermost part of said plastic molding curves from generally adjacent to said front surface of said glass substrate to a less-curved part of said plastic molding;

wherein said mirror reflective element nests in said plastic molding; and

a toggle assembly and a single-ball mounting arm comprising a ball pivot element with a wiring passageway therethrough.

19. The interior rearview mirror assembly of claim 18 , wherein the outermost part of said plastic molding contacts said circumferential edge of said glass substrate.

20. The interior rearview mirror assembly of claim 19 , wherein a back plate is attached at the rear of said mirror reflective element.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2022
From: UKEN, JOHN T.; KARNER, LEE; HOOK, RICHARD R.; LYNAM, NIALL R.
To: DONNELLY CORPORATION
Reel/Frame 060299/0203 →
CHANGE OF NAME Recorded Jun 24, 2022
From: DONNELLY CORPORATION
To: MAGNA DONNELLY CORPORATION
Reel/Frame 060299/0218 →
CHANGE OF NAME Recorded Jun 24, 2022
From: MAGNA DONNELLY CORPORATION
To: MAGNA MIRRORS OF AMERICA, INC.
Reel/Frame 060299/0244 →
Continuity (10)
Continuation 13964135 · Aug 12, 2013
Continuation 13689800 · Nov 30, 2012
Continuation 13284197 · Oct 28, 2011
Continuation 13035297 · Feb 25, 2011
Continuation 11926882 · Oct 29, 2007
Continuation 10556754
Provisional Application 60556259 · Mar 25, 2004
Provisional Application 60525537 · Nov 26, 2003
Provisional Application 60471546 · May 19, 2003
Related Publication 20170129406A1 · May 11, 2017