IP Library › Granted Patent US 9,917,300
Granted Patent B2
US 9,917,300 · App. 13/779,472 · Granted Mar 13, 2018

Hybrid energy storage devices including surface effect dominant sites

Inventor: Ronald A Rojeski (Campbell, CA)
Assignee: CF Traverse LLC
H01M4/364H01G9/025H01G11/06H01G11/36H01G11/50H01M4/366H01M4/386H01M4/587B82Y30/00H01M4/13Y02E60/13
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Quick Facts
Patent No.
US 9,917,300
App. No.
13/779,472
Granted
Mar 13, 2018
Kind
B2
Abstract

A novel hybrid lithium-ion anode material based on coaxially coated Si shells on vertically aligned carbon nano fiber (CNF) arrays. The unique cup-stacking graphitic microstructure makes the bare vertically aligned CNF array an effective Li + intercalation medium. Highly reversible Li + intercalation and extraction were observed at high power rates. More importantly, the highly conductive and mechanically stable CNF core optionally supports a coaxially coated amorphous Si shell which has much higher theoretical specific capacity by forming fully lithiated alloy. Addition of surface effect dominant sites in close proximity to the intercalation medium results in a hybrid device that includes advantages of both batteries and capacitors.

Claims (35)

1. An energy storage system comprising:

an electrolyte including one or more charge carriers;

a conductive substrate;

intercalation material configured to reversibly adsorb members of the charge carriers within a bulk of the intercalation material; and

a binder disposed on the intercalation material and including a plurality of nanoparticles, each of the nanoparticles being configured to provide surface effect dominant sites configured to donate electrons to members of the charge carriers via faradaic interactions on surfaces of the nanoparticles.

2. The system of claim 1 , wherein the charge carriers include lithium.

3. The system of claim 1 , further comprising support filaments disposed within the binder.

4. The system of claim 3 , wherein the support filaments are attached to the conductive substrate.

5. The system of claim 3 , wherein the support filaments are conductive.

6. The system of claim 3 , wherein the intercalation material is coated on the support filaments.

7. The system of claim 3 , wherein the support filaments include multi-walled carbon nanotubes.

8. The system of claim 3 , wherein the support filaments include multi-walled carbon nanotubes disposed in a stacked-cone structure.

9. The system of claim 1 , wherein at least 25% of the nanoparticles are disposed adjacent to a surface of the intercalation material.

10. The system of claim 1 , wherein a concentration of the nanoparticles within 5 nanometers of a surface of the intercalation material is greater than a concentration of the nanoparticles between 10 and 15 nanometers from the surface of the intercalation material.

11. The system of claim 1 , wherein the intercalation material is disposed such that electrons donated at the nanoparticles are conducted through the intercalation material from the substrate.

12. The system of claim 1 , wherein the intercalation material and nanoparticles are disposed such that the nanoparticles catalyze intercalation of charge carriers into the intercalation material.

13. An energy storage system comprising:

a cathode; and

an anode separated from the cathode by an electrolyte including one or more charge carriers, the anode comprising,

an intercalation material configured to intercalate the charge carriers and to donate electrons to the charge carriers at a first reaction potential,

a plurality of nanoparticles including surface effect dominant sites configured to donate electrons to the charge carriers at a second reaction potential, an absolute difference between the first reaction potential and the second reaction potential being less than 2.4V.

14. The system of claim 13 , wherein the second reaction potential is insufficient to intercalate the charge carriers into the nanoparticles, and the first reaction potential is sufficient to intercalate the charge carriers into the intercalation material.

15. The system of claim 13 , wherein a majority of the nanoparticles are disposed on surfaces of the intercalation material.

16. The system of claim 13 , wherein the intercalation material is disposed on nanotubes or nanowires.

17. The system of claim 13 , wherein the nanoparticles are between 1 and 34 nm in diameter.

18. The system of claim 13 , wherein the nanoparticles include TiO 2 and the intercalation material includes silicon.

19. The system of claim 13 , wherein the nanoparticles include activated carbon, graphite or graphene.

20. The system of claim 4 , wherein the support filaments are attached to the conductive substrate by the binder.

21. The system of claim 3 , wherein the intercalation layer covers less than 25% of the support filaments.

22. The system of claim 3 , further comprising an overlayer on the intercalation material, the overlayer including SiO 2 .

23. The system of claim 3 , wherein the support filaments are entangled.

24. The system of claim 13 , further comprising a binder configured to attach the plurality of nanoparticles to the anode.

25. The system of claim 1 , wherein the surface effect dominant sites are configured to undergo redox reactions with the charge carriers.

26. The system of claim 1 , wherein the surface effect dominant sites are configured such that faradaic interaction between the charge carriers and surfaces of the nanoparticles dominate faradaic interactions between the charge carriers and the bulk of the nanoparticles.

27. The method of claim 1 , wherein the nanoparticles are less than 34 nanometers in diameter.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 20, 2024
From: CF TRAVERSE LLC
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 069347/0777 →
RELEASE OF SECURITY INTEREST Recorded Sep 3, 2024
From: DBD CREDIT FUNDING LLC
To: CF TRAVERSE LLC
Reel/Frame 068473/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2018
From: TRAVERSE TECHNOLOGIES CORP.
To: CF TRAVERSE LLC
Reel/Frame 045535/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2018
From: TRAVERSE TECHNOLOGIES CORP.
To: CF TRAVERSE LLC
Reel/Frame 044692/0114 →
SECURITY INTEREST Recorded Jan 11, 2017
From: MOTHEYE TECHNOLOGIES, LLC; SYNCHRONICITY IP LLC; TRAVERSE TECHNOLOGIES CORP.; 3D NANOCOLOR CORP.; BISMARCK IP INC.; MAGNUS IP GMBH; MUNITECH IP S.À.R.L.; VERMILION PARTICIPATIONS; MARATHON VENTURES S.À.R.L; NYANZA PROPERTIES; MARATHON IP GMBH; ORTHOPHOENIX, LLC; MEDTECH DEVELOPMENT DEUTSCHLAND GMBH; SYNCHRONICITY IP GMBH; TLI COMMUNICATIONS GMBH
To: DBD CREDIT FUNDING LLC, AS COLLATERAL AGENT
Reel/Frame 041333/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2016
From: CPT IP HOLDINGS, LLC
To: TRAVERSE TECHNOLOGIES CORP.
Reel/Frame 039996/0478 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2016
From: CATALYST POWER TECHNOLOGIES, INC.
To: CPT IP HOLDINGS, LLC
Reel/Frame 038124/0115 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2013
From: ROJESKI, RONALD A.
To: CATALYST POWER TECHNOLOGIES
Reel/Frame 030296/0442 →
Continuity (12)
Continuation In Part 13725969 · Dec 21, 2012
Continuation In Part 12392525 · Feb 25, 2009
Continuation In Part 13779472 · Feb 27, 2013
Continuation In Part 12904113 · Oct 13, 2010
Provisional Application 61578545 · Dec 21, 2011
Provisional Application 61254090 · Oct 22, 2009
Provisional Application 61603833 · Feb 27, 2012
Provisional Application 61615179 · Mar 23, 2012
Provisional Application 61667876 · Jul 3, 2012
Provisional Application 61677317 · Jul 30, 2012
Provisional Application 61752437 · Jan 14, 2013
Related Publication 20130171512A1 · Jul 4, 2013