CMOS structure and method of manufacture
View Patent ↗CMOS structures with a replacement substrate and methods of manufacture are disclosed herein. The method includes forming a device on a temporary substrate. The method further includes removing the temporary substrate. The method further includes bonding a permanent electrically insulative substrate to the device with a bonding structure.
1. A method, comprising:
forming a device in a device layer on a temporary substrate;
removing the temporary substrate from the device layer by grinding and wet etching processes; and
bonding a permanent electrically insulative substrate to the device layer with a bonding structure, in place of the temporary substrate,
wherein the device layer and the permanent electrically insulative substrate have about a same coefficient of thermal expansion.
2. The method of claim 1 , wherein the bonding structure is a high temperature adhesive.
3. The method of claim 2 , wherein the high temperature adhesive can withstand temperatures to about 350° C.
4. The method of claim 1 , wherein the bonding structure is an epoxy.
5. The method of claim 1 , wherein the bonding structure is an oxide to oxide bond, which includes forming oxide on a surface of the device layer and permanent electrically insulative substrate, and undergoing a high temperature annealing process.
6. The method of claim 1 , wherein the bonding structure is an oxide to nitride bond which includes forming one of an oxide and nitride on a surface of the device layer and permanent electrically insulative substrate, respectively, and undergoing a high temperature annealing process.
7. The method of claim 1 , further comprising attaching a releasable wafer to the device layer by an adhesive, prior to the bonding of the permanent electrically insulative substrate.
8. The method of claim 7 , wherein the adhesive is a releasable adhesive.
9. The method of claim 8 , wherein the releasable adhesive is a high temperature releasable adhesive that can withstand temperatures to about 350° C.
10. The method of claim 7 , wherein the releaseable wafer is released from the adhesive by laser ablation and the adhesive is removed by grinding and etching processes.
11. The method of claim 10 , wherein the etching is a wet etch.
12. A method, comprising:
forming a device in a device layer on a temporary substrate;
attaching a releasable wafer to the device layer on an opposing side to the temporary substrate;
removing the temporary substrate from the device layer;
bonding a permanent electrically insulative substrate to the device layer with a bonding structure, the permanent electrically insulative substrate being in place of the temporary substrate; and
removing the releasable wafer after bonding of the permanent electrically insulative substrate,
wherein:
the releasable wafer is removed by laser ablation;
the bonding structure is removed by grinding and etching processes; and
the device layer and the permanent electrically insulative substrate have about a same coefficient of thermal expansion.
13. The method of claim 12 , wherein the releasable wafer is attached using a releaseable adhesive bonded between the device layer and the releasable wafer.
14. The method of claim 13 , wherein the releasable adhesive is a high temperature releasable adhesive that can withstand temperatures to about 350° C.
15. The method of claim 12 , wherein the permanent electrically insulative substrate is sapphire and the temporary substrate is SOI.
16. The method of claim 12 , wherein the bonding structure is an oxide to oxide bond or oxide to nitride bond.
17. The method of claim 12 , wherein the temporary substrate is removed by grinding and wet etching processes.
18. The method of claim 1 , wherein the permanent electrically insulative substrate is glass.
19. The method of claim 9 , further comprising:
removing the releaseable wafer by laser ablation; and
removing the releaseable adhesive by grinding and etching processes.
20. The method of claim 19 , wherein:
the device layer and the substrate have a total thickness of about 700 microns;
the permanent substrate has a thickness between about 700 microns and about 750 microns; and
the bonding structure and the releasable adhesive withstand temperatures to about 350° C.
21. The method of claim 1 , further comprising removing the adhesive using an ashing process.