IP Library Granted Patent US 9,649,539
Granted Patent B2
US 9,649,539 · App. 14/576,324 · Granted May 16, 2017

Multi-layer core golf ball

Inventors: Michael J. Sullivan (Old Lyme, CT); Brian Comeau (Berkley, MA); Douglas S. Goguen (New Bedford, MA)
Assignee: Acushnet Company
A63B37/0092A63B37/0039A63B37/0043A63B37/0045A63B37/0051A63B37/0058A63B37/0062A63B37/0064A63B37/0076C08L77/06C08L21/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,649,539
App. No.
14/576,324
Granted
May 16, 2017
Kind
B2
Abstract

A golf ball comprising a core and a cover, wherein the core consists of: a solid inner core layer formed from a transparent or plasticized polyamide composition and having a diameter of 1.10 inch or less and a center Shore C hardness (H center ) of 50 or less, one or more optional intermediate core layers, and an outer core layer formed from at least one of a thermoset rubber composition and a thermoplastic composition and having a thickness of 0.200 inches or greater and an outer surface Shore C hardness (H outer surface ) of 70 or greater, wherein H outer surface >H center , and H outer surface −H center ≧40. In another embodiment, the center Shore C hardness (H center ) is 40 or less, the outer surface Shore C hardness (H outer surface ) is 85 or greater, and H outer surface −H center ≧45. In one embodiment, an intermediate layer is disposed between the outer core layer and the cover.

Claims (20)

1. A golf ball comprising a core and a cover, wherein the core consists of:

a solid inner core layer formed from a transparent or plasticized polyamide composition and having a diameter of 1.10 inch or less and a center Shore C hardness (H center ) of 15 or less,

an intermediate core layer, and

an outer core layer formed from at least one of a thermoset rubber composition and a thermoplastic composition and having a thickness of 0.40 inches or greater and an outer surface Shore C hardness (H outer surface ) of 70 or greater,

wherein H outer surface >H center , and H outer surface −H center ≧55.

2. The golf ball of claim 1 , wherein H outer surface −H center ≧75.

3. The golf ball of claim 1 , wherein H outer surface −H center ≧70.

4. The golf ball of claim 1 , wherein H outer surface −H center ≧65.

5. The golf ball of claim 1 , wherein H outer surface −H center ≧60.

6. The golf ball of claim 1 , wherein the inner core layer has an inner core interface Shore C hardness H inner core interface such that −5≦H inner core interface −H center ≦5.

7. The golf ball of claim 1 , wherein the outer core layer has an outer core interface Shore C hardness H outer core interface such that H outer core interface −H inner core interface ≦H outer surface −H center .

8. The golf ball of claim 1 , wherein the outer core layer has an outer core interface Shore C hardness H outer core interface such that H outer core interface −H inner core interface >H outer surface −H center .

9. The golf ball of claim 1 , wherein the transparent or plasticized polyamide composition comprises at least one of a polyether block amide, an amorphous polyamide and a microcrystalline polyamide.

10. The golf ball of claim 1 , wherein the outer core layer comprises at least one of natural rubber, polybutadiene, polyisoprene, ethylene propylene rubber (EPR), ethylene-propylene-diene rubber (EPDM), styrene-butadiene rubber, butyl rubber, halobutyl rubber, polyurethane, polyurea, acrylonitrile butadiene rubber, polychloroprene, alkyl acrylate rubber, chlorinated isoprene rubber, acrylonitrile chlorinated isoprene rubber, polyalkenamer, phenol formaldehyde, melamine formaldehyde, polyepoxide, polysiloxane, polyester, alkyd, polyisocyanurate, polycyanurate, polyacrylate, and combinations thereof.

11. The golf ball of claim 1 , wherein the outer core layer comprises at least one of ionomers; highly neutralized ionomers; non-ionomeric acid polymers; polyurethanes, polyureas, and polyurethane-polyurea hybrids; polyester-based thermoplastic elastomers; polyamides, copolymers of ionomer and polyamide, polyamide-ethers, and polyamide-esters; ethylene-based homopolymers and copolymers; propylene-based homopolymers and copolymers; triblock copolymers based on styrene and ethylene/butylene; derivatives thereof that are compatibilized with at least one grafted or copolymerized functional group; and combinations thereof.

12. The golf ball of claim 1 , wherein the intermediate core layer comprises at least one of ionomers; highly neutralized ionomers; non-ionomeric acid polymers; polyurethanes, polyureas, and polyurethane-polyurea hybrids; polyester-based thermoplastic elastomers; polyamides, copolymers of ionomer and polyamide, polyamide-ethers, and polyamide-esters; ethylene-based homopolymers and copolymers; propylene-based homopolymers and copolymers; triblock copolymers based on styrene and ethylene/butylene; derivatives thereof that are compatibilized with at least one grafted or copolymerized functional group; and combinations thereof.

13. The golf ball of claim 1 , comprising an intermediate core layer formed from at least one of natural rubber, polybutadiene, polyisoprene, ethylene propylene rubber (EPR), ethylene-propylene-diene rubber (EPDM), styrene-butadiene rubber, butyl rubber, halobutyl rubber, polyurethane, polyurea, acrylonitrile butadiene rubber, polychloroprene, alkyl acrylate rubber, chlorinated isoprene rubber, acrylonitrile chlorinated isoprene rubber, polyalkenamer, phenol formaldehyde, melamine formaldehyde, polyepoxide, polysiloxane, polyester, alkyd, polyisocyanurate, polycyanurate, polyacrylate, and combinations thereof.

14. The golf ball of claim 1 , wherein the solid inner core layer has a center Shore C hardness (H center ) of 15 or less, the outer core layer has an outer surface Shore C hardness (H outer surface ) of 85 or greater, and wherein H outer surface >H center , and H outer surface −H center ≧70.

15. The golf ball of claim 1 , further comprising an intermediate layer disposed between the outer core layer and the cover.

16. The golf ball of claim 15 , wherein the intermediate layer comprises at least one of ionomers; highly neutralized ionomers; non-ionomeric acid polymers; polyurethanes, polyureas, and polyurethane-polyurea hybrids; polyester-based thermoplastic elastomers; polyamides, copolymers of ionomer and polyamide, polyamide-ethers, and polyamide-esters; ethylene-based homopolymers and copolymers; propylene-based homopolymers and copolymers; triblock copolymers based on styrene and ethylene/butylene; derivatives thereof that are compatibilized with at least one grafted or copolymerized functional group; and combinations thereof.

Assignments (6)
SECURITY INTEREST Recorded Aug 3, 2022
From: ACUSHNET COMPANY
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061099/0236 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS (ASSIGNS 039506-0030) Recorded Aug 3, 2022
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS RESIGNING ADMINISTRATIVE AGENT
To: JPMORGAN CHASE BANK, N.A., AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 061521/0414 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (035463/0473) Recorded Sep 7, 2016
From: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
To: ACUSHNET COMPANY
Reel/Frame 039939/0561 →
SECURITY INTEREST Recorded Jul 28, 2016
From: ACUSHNET COMPANY
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 039506/0030 →
SECURITY INTEREST Recorded Apr 20, 2015
From: ACUSHNET COMPANY
To: KOREA DEVELOPMENT BANK, NEW YORK BRANCH
Reel/Frame 035463/0473 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2014
From: SULLIVAN, MICHAEL J.; COMEAU, BRIAN; GOGUEN, DOUGLAS S.
To: ACUSHNET COMPANY
Reel/Frame 034553/0957 →
Continuity (12)
Continuation In Part 14248618 · Apr 9, 2014
Continuation In Part 14248487 · Apr 9, 2014
Continuation In Part 14527835 · Oct 30, 2014
Continuation In Part 14285871 · May 23, 2014
Continuation In Part 14248487 · Apr 9, 2014
Continuation In Part 13958854 · Aug 5, 2013
Continuation In Part 14035074 · Sep 24, 2013
Continuation In Part 14248618 · Apr 9, 2014
Continuation In Part 13958854 · Aug 5, 2013
Continuation In Part 14285871 · May 23, 2014
Continuation In Part 13451671 · Apr 20, 2012
Related Publication 20150133238A1 · May 14, 2015