IP Library Granted Patent US 9,601,424
Granted Patent B2
US 9,601,424 · App. 14/684,664 · Granted Mar 21, 2017

Interposer and methods of forming and testing an interposer

Inventors: Rahul Agarwal (Waterford, NY); Jens Oswald (Dresden, DE); Sheng Feng Lu (Baoshan Township, TW); Soon Leng Tan (Singapore, SG); Jeffrey Lam (Singapore, SG)
Assignee: GLOBALFOUNDRIES, INC.
H01L23/49827G01R31/04H01L21/486H01L21/4853H01L22/14H01L23/49816H01L2221/68372
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Quick Facts
Patent No.
US 9,601,424
App. No.
14/684,664
Granted
Mar 21, 2017
Kind
B2
Abstract

A method of forming and testing an interposer includes forming vias in a semiconductor material of a wafer having a front side and a back side. The method further includes disposing an electrically conductive layer on the front side of the wafer such that the layer is electrically connected to the vias. The method also includes forming electrically conductive pads on the front side of the wafer, wherein each electrically conductive pad is electrically connected to the electrically conductive layer. The method further includes forming electrically conductive bumps on the back side of the wafer, wherein each electrically conductive bump is electrically connected to at least one via. The method also includes testing electrical connectivity from a first bump to a second bump of the electrically conductive bumps.

Claims (28)

1. A method of forming and testing an interposer, comprising:

forming vias in a semiconductor material of a wafer having a front side and a back side;

disposing an electrically conductive layer on the front side of the wafer such that the electrically conductive layer is electrically connected to the vias;

forming electrically conductive pads on the front side of the wafer wherein each electrically conductive pad is electrically connected to the electrically conductive layer and wherein the electrically conductive layer is sandwiched between at least one of the conductive pads and at least one of the vias;

forming electrically conductive bumps on the back side of the wafer wherein each electrically conductive bump is electrically connected to at least one via; and

testing electrical connectivity from a first bump of the electrically conductive bumps to a second bump of the electrically conductive bumps after said disposing of the electrically conductive layer.

2. The method as set forth in claim 1 , further comprising selectively etching the electrically conductive layer such that a first plurality of electrically conductive pads are electrically connected together and electrically isolated from a second plurality of electrically conductive pads.

3. The method as set forth in claim 2 , wherein testing electrical connectivity from the first bump to the second bump is performed after said selectively etching the layer.

4. The method as set forth in claim 1 , further comprising reporting a result of said testing electrical connectivity to a user.

5. The method as set forth in claim 1 , further comprising removing a portion of the back side of the wafer to expose the vias after said disposing an electrically conductive layer and prior to said forming electrically conductive bumps.

6. The method as set forth in claim 1 , wherein said testing electrically connectivity comprises:

electrically connecting a first probe to the first bump;

electrically connecting a second probe to the second bump;

applying an electric current to the first probe; and

sensing the electric current received by the second probe.

7. The method as set forth in claim 1 , further comprising bonding the front side of the wafer to a carrier.

8. The method as set forth in claim 7 , wherein said testing electrical connectivity from a first bump of the electrically conductive bumps to a second bump of the electrically conductive bumps occurs after said bonding of the front side of the wafer to the carrier.

9. An interposer for an integrated circuit, comprising:

a wafer comprising a semiconductor material and defining a front side and a back side;

vias disposed within said semiconductor material;

an electrically conductive layer disposed on said front side and electrically connected to said vias;

electrically conductive pads disposed on said front side of said wafer and electrically connected to said electrically conductive layer wherein said electrically conductive layer is sandwiched between at least one of said conductive pads and at least one of said vias; and

electrically conductive bumps disposed on said back side of said wafer wherein each electrically conductive bump is electrically connected to at least one of said vias.

10. The interposer as set forth in claim 9 wherein said front side is bonded to a carrier.

11. The interposer as set forth in claim 10 wherein said electrically conductive layer is selectively etched such that a first plurality of said electrically conductive pads is electrically connected together and a second plurality of said electrically conductive pads is electrically connected together.

12. The interposer as set forth in claim 11 wherein said first plurality and said second plurality of said electrically conductive pads are electrically isolated from one another.

13. The interposer as set forth in claim 9 wherein said electrically conductive layer is selectively etched such that a first plurality of said electrically conductive pads is electrically connected together and a second plurality of said electrically conductive pads is electrically connected together.

14. The interposer as set forth in claim 13 wherein said first plurality and said second plurality of said electrically conductive pads are electrically isolated from one another.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2019
From: GLOBALFOUNDRIES INC.
To: ALSEPHINA INNOVATIONS INC.
Reel/Frame 049669/0749 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2015
From: AGARWAL, RAHUL; OSWALD, JENS; TAN, SOON LENG; LAM, JEFFREY
To: GLOBALFOUNDRIES, INC.
Reel/Frame 035393/0960 →
Continuity (1)
Related Publication 20160300788A1 · Oct 13, 2016