IP Library Granted Patent US 9,577,040
Granted Patent B2
US 9,577,040 · App. 15/189,079 · Granted Feb 21, 2017

FinFET conformal junction and high epi surface dopant concentration method and device

Inventors: Peijie Feng (Clifton Park, NY); Jianwei Peng (Ballston Lake, NY); Yanxiang Liu (Glenville, NY); Shesh Mani Pandey (Clifton Park, NY); Francis Benistant (Singapore, SG)
Assignee: GLOBALFOUNDRIES INC.
H01L29/0847H01L21/268H01L21/26513H01L21/26586H01L21/823418H01L21/823431H01L29/105H01L29/161H01L29/167H01L29/41725H01L29/66795H01L29/785H01L29/7851H01L21/324H01L29/165
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Quick Facts
Patent No.
US 9,577,040
App. No.
15/189,079
Granted
Feb 21, 2017
Kind
B2
Abstract

A method of forming a source/drain region with an abrupt, vertical and conformal junction and the resulting device are disclosed. Embodiments include forming a gate electrode over and perpendicular to a semiconductor fin; forming first spacers on opposite sides of the gate electrode; forming second spacers on opposite sides of the fin; forming a cavity in the fin adjacent the first spacers, between the second spacers; partially epitaxially growing source/drain regions in each cavity; implanting a first dopant into the partially grown source/drain regions with an optional RTA thereafter; epitaxially growing a remainder of the source/drain regions in the cavities, in situ doped with a second dopant; and implanting a third dopant in the source/drain regions.

Claims (42)

1. A device comprising:

a gate electrode over and perpendicular to a semiconductor fin;

first spacers on opposite sides of the gate electrode;

second spacers on opposite sides of the fin;

an epitaxially grown source/drain region in the fin adjacent the first spacers, between the second spacers, the epitaxially grown source/drain region having a bottom portion and a top portion;

a first dopant implanted in the bottom portion;

a second dopant in situ doped in the top portion; and

a third dopant implanted in the top portion, wherein the source/drain region has an abrupt, vertical and conformal junction boundary.

2. The device according to claim 1 , wherein the bottom portion has a height of 0 to 80% of the height of the epitaxially grown source/drain region.

3. The device according to claim 1 , wherein the first dopant has a dose of 1e14 cm −3 to 1e16 cm −3 and is implanted at an energy of 1 kiloelectron Volt (keV) to 10 keV.

4. The device according to claim 1 , wherein the second dopant has a concentration of 1e19 cm −3 to 1e21 cm −3 .

5. The device according to claim 1 , wherein the third dopant has a concentration of 1e14 cm −3 to 1e16 cm −3 and is implanted at an energy of 0.5 keV to 2 keV.

6. The device according to claim 1 , wherein the epitaxially grown source/drain region comprises embedded silicon germanium (eSiGe).

7. The device according to claim 6 , wherein the first, second, and third dopants comprise boron difluoride (BF 2 ).

8. The device according to claim 1 , wherein the epitaxially grown source/drain regions comprise silicon phosphide (SiP).

9. The device according to claim 8 , wherein the first, second, and third dopants comprise arsenic.

10. A device comprising:

a gate electrode over a semiconductor fin;

first spacers on opposite sides of the gate electrode;

second spacers on opposite sides of the fin;

a source/drain region in the fin adjacent the first spacers, between the second spacers, the source/drain region having a bottom portion and a top portion;

a first dopant in the bottom portion;

a second dopant in the top portion; and

a third dopant in the top portion, wherein the source/drain region has an abrupt, vertical and conformal junction boundary.

11. The device according to claim 10 , wherein the bottom portion has a height of 0 to 80% of the height of the epitaxially grown source/drain region.

12. The device according to claim 10 , wherein the first dopant has a dose of 1e14 cm −3 to 1e16 cm −3 and is implanted at an energy of 1 kiloelectron Volt (keV) to 10 keV.

13. The device according to claim 10 , wherein the second dopant has a concentration of 1e19 cm −3 to 1e21 cm −3 .

14. The device according to claim 10 , wherein the third dopant has a concentration of 1e14 cm −3 to 1e16 cm −3 and is implanted at an energy of 0.5 keV to 2 keV.

15. The device according to claim 10 , wherein the source/drain region comprises embedded silicon germanium (eSiGe).

16. The device according to claim 15 , wherein the source/drain region is epitaxially grown.

17. The device according to claim 16 , wherein the first, second, and third dopants comprise boron difluoride (BF 2 ).

18. The device according to claim 10 , wherein the epitaxially grown source/drain regions comprise silicon phosphide (SiP).

19. The device according to claim 18 , wherein the first, second, and third dopants comprise arsenic.

20. A device comprising:

a gate electrode over and perpendicular to a semiconductor fin;

first spacers on opposite sides of the gate electrode;

second spacers on opposite sides of the fin;

an epitaxially grown source/drain region in the fin adjacent the first spacers, between the second spacers, the epitaxially grown source/drain region having a bottom portion and a top portion;

a first dopant implanted in the bottom portion, the first dopant implanted with a dose of 1e14 cm −3 to 1e16 cm −3 and at an energy of 1 kiloelectron Volt (keV) to 10 keV;

a second dopant in situ doped in the top portion, the second dopant in situ doped with a concentration of 1e19 cm −3 to 1e21 cm −3 ; and

a third dopant implanted in the top portion, the third dopant implanted with a concentration of 1e14 cm −3 to 1e16 cm −3 and at an energy of 0.5 keV to 2 keV,

wherein the source/drain region has an abrupt, vertical and conformal junction boundary.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 2, 2019
From: GLOBALFOUNDRIES INC.
To: ALSEPHINA INNOVATIONS INC.
Reel/Frame 049669/0749 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2016
From: FENG, PEIJIE; PENG, JIANWEI; LIU, YANXIANG; PANDEY, SHESH MANI; BENISTANT, FRANCIS
To: GLOBALFOUNDRIES INC.
Reel/Frame 038982/0345 →
Continuity (3)
Division 14676912 · Apr 2, 2015
Provisional Application 62097466 · Dec 29, 2014
Related Publication 20160308005A1 · Oct 20, 2016