IP Library Granted Patent US 10,304,747
Granted Patent B2
US 10,304,747 · App. 15/847,028 · Granted May 28, 2019

Dual liner silicide

Inventors: Balasubramanian Pranatharthiharan (Watervliet, NY); Ruilong Xie (Niskayuna, NY); Chun-Chen Yeh (Clifton Park, NY)
Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION; GLOBALFOUNDRIES INC
H01L21/823871H01L21/76897H01L21/823814H01L21/823864H01L23/5226H01L27/092H01L29/0847H01L29/41725H01L29/456H01L29/665H01L29/6653H01L29/66545H01L29/66628H01L21/28518
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Quick Facts
Patent No.
US 10,304,747
App. No.
15/847,028
Granted
May 28, 2019
Kind
B2
Abstract

A method for fabricating a dual silicide device includes growing source and drain (S/D) regions for an N-type device, forming a protection layer over a gate structure and the S/D regions of the N-type device and growing S/D regions for a P-type device. A first dielectric layer is conformally deposited and portions removed to expose the S/D regions. Exposed S/D regions for the P-type device are silicided to form a liner. A second dielectric layer is conformally deposited. A dielectric fill is formed over the second dielectric layer. Contact holes are opened through the second dielectric layer to expose the liner for the P-type device and expose the protection layer for the N-type device. The S/D regions for the N-type device are exposed by opening the protection layer. Exposed S/D regions adjacent to the gate structure are silicided to form a liner for the N-type device. Contacts are formed.

Claims (55)

1. A method for fabricating a dual silicide device, comprising:

growing source and drain regions adjacent to a gate structure for a P-type device;

siliciding exposed source and drain regions adjacent to the gate structure for the P-type device to form a silicided liner for the P-type device;

forming a dielectric fill over a conformally deposited dielectric layer on a N-type device and the P-type device;

opening contact holes in the dielectric fill and through the dielectric layer to expose the silicided liner for the P-type device and expose a protection layer for the N-type device;

exposing source and drain regions adjacent to a gate structure for the N-type device by opening the protection layer; and

siliciding exposed source and drain regions adjacent to the gate structure for the N-type device to form a silicided liner for the N-type device.

2. The method as recited in claim 1 , wherein the gate structure for the N-type device and the P-type device is formed by:

forming a dummy dielectric on a substrate;

patterning dummy gate structures on the dummy dielectric;

depositing a spacer dielectric over the P-type device and over the N-type device;

etching the spacer dielectric over the N-type device to form spacers;

etching the spacer dielectric over the P-type device to form spacers;

removing the dummy gate structures to expose the substrate and form openings;

forming a gate dielectric on the substrate in the openings; and

forming a gate conductor on the gate dielectric in the openings.

3. The method as recited in claim 2 , wherein removing the dummy gate structures includes:

recessing the dielectric layer to expose top portions of the spacers; and

exposing and removing the dummy gate structures to form the openings.

4. The method as recited in claim 3 , wherein recessing the dielectric layer to expose top portions of the spacers includes:

depositing an organic planarizing layer over the spacers;

recessing the organic planarizing layer to a height along the spacers; and

etching the dielectric layer above the height.

5. The method as recited in claim 4 , further comprising removing the organic planarizing layer by an ash process wherein the source and drain regions of the P-type device are protected from the ash process by the dielectric layer and the source and drain regions of the N-type device are protected from the ash process by the dielectric layer and the protection layer.

6. The method as recited in claim 1 , wherein the dielectric layer includes a high-k dielectric material.

7. The method as recited in claim 1 , wherein the source and drain regions adjacent to the gate structure for the P-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the gate structure for the P-type device includes forming the silicided liner for the P-type device along the horizontal and vertical surfaces and protecting a portion of the horizontal surface and the vertical surface with the dielectric layer.

8. The method as recited in claim 1 , wherein the source and drain regions adjacent to the gate structure for the N-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the gate structure for the N-type device includes forming the silicided liner for the N-type device along a portion of the horizontal surface and protecting the remainder of the horizontal surface and the vertical surface with the protection layer.

9. The method as recited in claim 1 , further comprising forming contacts in the contact holes down to the silicided liners of the P-type device and the N-type device.

10. A method for fabricating a dual silicide device, comprising:

forming a protection layer over source and drain regions of an N-type device and spacers on dummy gate structures;

growing source and drain regions adjacent to the spacers for a P-type device;

recessing a first dielectric layer on the N-type device and the P-type device to expose top portions of the spacers;

exposing and removing the dummy gate structures to form gate openings;

forming gate dielectric and gate conductors in the gate openings;

removing the first dielectric layer to expose the source and drain regions adjacent to the spacers for the P-type device;

siliciding exposed source and drain regions adjacent to the spacers for the P-type device to form a silicided liner for the P-type device;

forming a flowable dielectric over a conformally deposited second dielectric layer on the spacers of the N-type device and the spacers of the P-type device;

opening contact holes in the flowable dielectric and through the second dielectric layer to expose the silicided liner for the P-type device;

exposing the source and drain regions adjacent to the spacers for the N-type device by opening the protection layer; and

siliciding exposed source and drain regions adjacent to the spacers for the N-type device to form a silicided liner for the N-type device.

11. The method as recited in claim 10 , wherein forming spacers on dummy gate structures includes:

forming a dummy dielectric on a substrate;

patterning the dummy gate structures on the dummy dielectric;

depositing a spacer dielectric over the P-type device and over the N-type device;

etching the spacer dielectric over the N-type device to form spacers; and

etching the spacer dielectric over the P-type device to form spacers.

12. The method as recited in claim 11 , wherein recessing the first dielectric layer to expose top portions of the spacers includes:

depositing an organic planarizing layer over the spacers;

recessing the organic planarizing layer to a height along the spacers; and

etching the first dielectric layer above the height.

13. The method as recited in claim 12 , further comprising removing the organic planarizing layer by an ash process wherein the source and drain regions of the P-type device are protected from the ash process by the second dielectric layer and the source and drain regions of the N-type device are protected from the ash process by the second dielectric layer and the protection layer.

14. The method as recited in claim 10 , wherein the second dielectric layer includes a high-k dielectric material.

15. The method as recited in claim 10 , wherein the source and drain regions adjacent to the spacers for the P-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the spacers for the P-type device includes forming the silicided liner for the P-type device along the horizontal and vertical surfaces and protecting a portion of the horizontal surface and the vertical surface with the second dielectric layer.

16. The method as recited in claim 10 , wherein the source and drain regions adjacent to the spacers for the N-type device include a horizontal surface and a vertical surface and the step of siliciding exposed source and drain regions adjacent to the spacers for the N-type device includes forming the silicided liner for the N-type device along a portion of the horizontal surface and protecting the remainder of the horizontal surface and the vertical surface with the protection layer.

17. The method as recited in claim 10 , further comprising forming contacts in the contact holes down to the silicided liners of the P-type device and the N-type device.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Nov 20, 2020
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES INC.
Reel/Frame 054636/0001 →
SECURITY AGREEMENT Recorded Nov 29, 2018
From: GLOBALFOUNDRIES INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 049490/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2017
From: PRANATHARTHIHARAN, BALASUBRAMANIAN; YEH, CHUN-CHEN
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 044437/0070 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2017
From: XIE, RUILONG
To: GLOBALFOUNDRIES INC
Reel/Frame 044910/0582 →
Continuity (3)
Continuation 15366223 · Dec 1, 2016
Continuation 14740987 · Jun 16, 2015
Related Publication 20180122711A1 · May 3, 2018