IP Library Granted Patent US 11,047,450
Granted Patent B2
US 11,047,450 · App. 16/401,139 · Granted Jun 29, 2021

Shaft assembly with internal balance weight formed at least partly by an ultraviolet light-curable resin

Inventor: Charles G. Stuart (Rochester Hills, MI)
Assignee: American Axle & Manufacturing, Inc.
F16F15/322F16C3/02G01M1/36F16C3/026F16F2224/048Y10T464/40
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Quick Facts
Patent No.
US 11,047,450
App. No.
16/401,139
Granted
Jun 29, 2021
Kind
B2
Abstract

A shaft assembly that includes a shaft, which has a wall with an interior surface, a universal joint member, which is coupled to an end of the shaft and a balance weight that is received in the shaft and fixedly coupled to the interior surface. The balance weight includes an ultraviolet light-curable or light-cured resin.

Claims (21)

1. A shaft assembly comprising:

a shaft having a wall;

a universal joint member coupled to an end of the shaft, the universal joint member having an interior surface; and

a balance weight received in the universal joint member and fixedly coupled to the interior surface, the balance weight comprising an ultraviolet light-cured resin and a plurality of particles formed of a material having a density that is greater than a density of the ultraviolet light-cured resin, the ultraviolet light-cured resin having been cured in situ while the shaft assembly is rotated about a longitudinal axis of the shaft so that the mass of the balance weight is non-uniformly distributed in a circumferential direction about the longitudinal axis of the shaft in a manner that reduces a rotational imbalance of the shaft assembly when the shaft assembly is rotated about the longitudinal axis of the shaft;

wherein the balance weight comprises a filament that is received in a hollow interior zone in the shaft assembly, the filament being formed of a material that is configured to transmit UV light there through.

2. The shaft assembly of claim 1 , wherein the particles are formed of steel.

3. The shaft assembly of claim 1 , wherein the filament extends into a hole that is formed through the universal joint member.

4. The shaft assembly of claim 3 , wherein the hole is formed along the longitudinal axis.

5. The shaft assembly of claim 1 , wherein the universal joint member comprises a pair of arms, each of the arms having a hole formed there through.

6. The shaft assembly of claim 1 , wherein the balance weight further comprises a balance weight housing that defines a sealed cavity in which the ultraviolet light-cured resin is disposed.

7. The shaft assembly of claim 6 , wherein the filament is fixedly coupled to the balance weight housing.

8. The shaft assembly of claim 6 , wherein the balance weight housing is formed of a material that is configured to transmit UV light there through.

9. A shaft assembly comprising:

a shaft having a wall;

a universal joint member coupled to an end of the shaft, the universal joint member having an interior surface; and

a balance weight received in the universal joint member and fixedly coupled to the interior surface, the balance weight comprising an ultraviolet light-cured resin and a plurality of particles formed of a material having a density that is greater than a density of the ultraviolet light-cured resin, the ultraviolet light-cured resin having been cured in situ while the shaft assembly is rotated about a longitudinal axis of the shaft so that the mass of the balance weight is non-uniformly distributed in a circumferential direction about the longitudinal axis of the shaft in a manner that reduces a rotational imbalance of the shaft assembly when the shaft assembly is rotated about the longitudinal axis of the shaft;

wherein the balance weight further comprises a balance weight housing that defines a sealed cavity in which the ultraviolet light-cured resin is disposed.

10. The shaft assembly of claim 9 , wherein a filament is fixedly coupled to the balance weight housing, the filament being formed of a material that is configured to transmit UV light there through.

11. The shaft assembly of claim 9 , wherein the balance weight housing is formed of a material that is configured to transmit UV light there through.

12. The shaft assembly of claim 9 , wherein the particles are formed of steel.

13. The shaft assembly of claim 9 , wherein the universal joint member comprises a pair of arms, each of the arms having a hole formed there through.

Assignments (3)
SECURITY INTEREST Recorded Oct 3, 2025
From: AMERICAN AXLE MANUFACTURING, INC.; MD INVESTORS CORPORATION; AAM NORTH AMERICA, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 073005/0001 →
SECURITY INTEREST Recorded May 31, 2022
From: AMERICAN AXLE & MANUFACTURING, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060244/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2019
From: STUART, CHARLES G.
To: AMERICAN AXLE & MANUFACTURING, INC.
Reel/Frame 049057/0735 →
Continuity (2)
Division 15402555 · Jan 10, 2017
Related Publication 20190257386A1 · Aug 22, 2019